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This book consists of steps for the thermal & mechanical design of d-type water tube boilers. It provides the reader with guidance for burner, fan size, and capacity selection, furnace thermal and dimensional design, super heater primary thermal and mechanical design, and boiler bank and economizer design. Calculations of the methods and efficiency are also described. Mr Mehran Mousapoor, [email protected]
The Workbook contains questions similar to those found on a typical boiler operator's licensing exam.
Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.
Boiler professionals require a strong command of both the theoretical and practical facets of water tube-boiler technology. From state-of-the-art boiler construction to mechanics of firing techniques, Boilers for Power and Process augments seasoned engineers' already-solid grasp of boiler fundamentals. A practical explanation of theory, it d
Following the publication of the author’s first book, Boilers for Power and Process by CRC Press in 2009, several requests were made for a reference with even quicker access to information. Boilers: A Practical Reference is the result of those requests, providing a user-friendly encyclopedic format with more than 500 entries and nearly the same number of supporting illustrations. Written for practicing engineers and dealing with practical issues rather than theory, this reference focuses exclusively on water tube boilers found in process industries and power plants. It provides broad explanations for the following topics: A range of boilers and main auxiliaries, as well as steam and gas turbines Traditional firing techniques—grates, oil/gas, and modern systems Industrial, utility, waste heat, MSW and bio-fuel-fired boilers, including supercritical boilers The scientific fundamentals of combustion, heat transfer, fluid flow, and more The basics of fuels, water, ash, high-temperature steels, structurals, refractory, insulation, and more Additional engineering topics like boiler instruments, controls, welding, corrosion, and wear Air pollution, its abatement techniques and their effect on the design of boilers and auxiliaries Emerging technologies such as carbon capture, oxy-fuel combustion, and PFBC This reference covers almost every topic needed by boiler engineers in process and power plants. An encyclopedia by design and a professional reference book by focus and size, this volume is strong on fundamentals and design aspects as well as practical content. The scope and easy-to-navigate presentation of the material plus the numerous illustrations make this a unique reference for busy design, project, operation, and consulting engineers.
This was my first book and a true labor of love. I spent decades studying steam and the work of Dead Men, in both old buildings and on library shelves. I traveled the country, haunting used-book stores, looking for engineering books that held the answers to questions that nagged at me. I was obsessed with this topic, and when I finally sat to write, I poured all that I had learned into this book, and as I wrote, I tried my best to make the words sound good to you - like we were together and having a conversation. I wanted you to know what I know and I wanted you to be able to do what I can do when it comes to old steam systems. This book arrived in 1992 and has since gone though dozens of printings. We've sold it in every state as well as in foreign countries. Steam heat is everywhere there are old buildings, so why shouldn't you be the one with the answers? Dan Holohan
A joint effort of three continents, this book is about rational utilization of the fossil fuels for generation of heat or power. It provides a synthesis of two scientific traditions: the high-performance, but often proprietary, Western designs, and the elaborate national standards based on less advanced Eastern designs; it presents both in the same Western format. It is intended for engineers and advanced undergraduate and graduate students with an interest in steam power plants, burners, or furnaces. The text uses a format of practice based on theory: each chapter begins with an explanation of a process, with basic theory developed from first principles; then empirical relationships are presented and, finally, design methods are explained by worked out examples. It will thus provide researchers with a resource for applications of theory to practice. Plant operators will find solutions to and explanations of many of their daily operational problems. Designers will find this book ready with required data, design methods and equations. Finally, consultants will find it very useful for design evaluation.
I wrote this book to describe the beautiful workings of hydronic heating systems and I tried to use words that made the subject spring to life in a visual way. It's been one of my best-selling books for years. I kept the drawings simple. Even if you've never worked with hydronics before, you'll be able to follow these drawings. The first part deals with boiler-room piping and explains how you can put the discoveries of the late, great Gil Carlson to work for you. If you pipe Gil's way, you'll save time, money and never again have to bleed radiators. Thousands of installers have reported great success by following the principles in the first part of this book. I wish I could take credit but the genius was Gil Carlson's. I just did my best to tell his story in plain English. The second half of the book takes the "Pumping Away" boiler-room piping design and applies it to a delicious menu of piping options. This is a book that you'll refer to again and again. It will save you time and money. And I guarantee that. - Dan Holohan
Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.