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The Office of Industrial Technologies (OIT) of the U. S. Department of Energy commissioned the National Research Council (NRC) to undertake a study on required technologies for the Mining Industries of the Future Program to complement information provided to the program by the National Mining Association. Subsequently, the National Institute for Occupational Safety and Health also became a sponsor of this study, and the Statement of Task was expanded to include health and safety. The overall objectives of this study are: (a) to review available information on the U.S. mining industry; (b) to identify critical research and development needs related to the exploration, mining, and processing of coal, minerals, and metals; and (c) to examine the federal contribution to research and development in mining processes.
The process of froth flotation is an outstanding example of applied surface chemistry. It is extensively used in the mining, mineral, metallurgical, and chemical industries for separation and selective concentration of individual minerals and other solids. Substances so concentrated serve as raw materials for producing appropriate metals and chemicals. The importance of flotation in technology is chiefly due to the ease with which it can be made selective and versatile and to the economy of the process. The objective of this book is to review the fundamentals of surface chemistry together with the relevant aspects of organic and inorganic chemistry that-in the opinion of the author-are important ~ control of the froth flotation process. The review updates the information that had been available in books by Sutherland and Wark (1955), Gaudin (1957), Klassen and Mokrousov (1963), and GIembotsky et al. (1963). It emphasizes mainly the surface chemical aspects of the process, leaving other relevant topics such as hydrodynamics, mechanical and electrical technology, cir cuit design and engineering, operations research, instrumentation tech nology, modeling, etc., to appropriate specialized treatments.
Due to the increasingly complex mineralogy, and lower grade of many current ore reserves, technology has, over the past decade, had to evolve rapidly to treat these materials economically in an industry which has undergone severe periods of recession. However, most of the technical innovations, such as the increasing use of solvent-extraction, ion-exchange etc., have been in the field of chemical ore processing, and, apart from the use of computers and ever larger unit process machines, there have been few major evolutionary changes in the field of physical mineral processing, where conventional crushing and grinding methods, essentially unchanged in half a century, are followed by the 'old-faithfuls'- flotation, gravity, magnetic and electrostatic methods of separation. Many of these techniques have major limitations in the treatment of 'new' ores such as complex sulphides, and the main purpose of the NATO Advanced study Institute (ASI) "Mineral Processing at a Crossroads" was to review the future of mineral processing. One of the great failings of physical methods is their inability to treat ultra-fine particles, and much research effort is required in this area. Flotation is still the most widely used and researched method for separating minerals, and is the only method which can be used to produce separate concentrates from complex sulphide ores. However, its performance on these 'modern' ores is poor, and it is in this area particularly that chemical methods will increasingly be integrated into plant circuits.