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This unique introduction covers both low- and high-density thermoplastic foams in an easy-to-follow style that avoids excursions into the theoretical aspects of foam processing.
As researchers seek replacements for banned, ozone-depleting foaming agents, the authors of Thermoplastic Foam Processing: Principles and Development strive to develop a better understanding of foaming processes and find solutions for day-to-day practice. This book presents the latest research in foam extrusion and physical foaming agents with a st
Combining the science of foam with the engineering of extrusion processes, Foam Extrusion: Principles and Practice delivers a detailed discussion of the theory, design, processing, and application of degradable foam extraction. In one comprehensive volume, the editors present the collective expertise of leading academic, research, and industry specialists while laying the scientific foundation in such a manner that the microscopic transition from a nucleus to a void (nucleation) and macroscopic movement from a void to an object (formation) are plausibly addressed. To keep pace with significant improvements in foam extrusion technology, this Second Edition: Includes new chapters on the latest developments in processing/thermal management, rheology/melt strength, and biodegradable and sustainable foams Features extensive updates to chapters on extrusion equipment, blowing agents, polyethylene terephthalate (PET) foam, and microcellular innovation Contains new coverage of cutting-edge foaming mechanisms and technology, as well as new case studies, examples, and figures Capturing the interesting evolution of the field, Foam Extrusion: Principles and Practice, Second Edition provides scientists, engineers, and product development professionals with a modern, holistic view of foam extrusion to enhance research and development and aid in the selection of the optimal screw, die design, and foaming system.
Cellulose Acetate for Thermoplastic Foam Extrusion.
In order to promote a deeper understanding of the cell opening behavior during foaming, a failure analysis of a cell wall was performed according to the Considere and Failure criteria using the uniaxial experimental data of a polymer melt. A theoretical approach to prediction of the cell wall rupture moment was proposed using two adjacent cubic-shaped cells. This concept was further extended to arrive at an estimation of the minimum threshold diameter of a foam extrudate to produce an open-cell foam structure. A continuous extrusion process for the manufacture of low-density, microcellular, open-cell thermoplastic foams is presented using a single-screw tandem extrusion foaming system. Fundamental studies have been conducted to investigate the effects of various processing parameters and materials compositions on the basic properties (i.e., extensional behavior, solubility, diffusivity, and initial foam extrudate shape) of plastic melts and melt/gas solutions that influence the cell morphologies of thermoplastic foams. The observed phenomena were essential in understanding and devising the processing strategies to achieve a desired foam structure. Based on the fundamental studies, this thesis presents the basic strategies for promoting a low-density, microcellular, open-cell thermoplastic foam. The effects of polymer blending, additives, processing temperature, blowing agent content, die geometry, and surface quenching on the final foam morphologies were thoroughly investigated to verify the proposed strategies. By tailoring the material compositions and processing conditions, low-density (>10 fold), microcellular (109 cells/cm 3), open-cell (>95%) thermoplastic foams were successfully achieved. Furthermore, a procedure for estimating gas loss from a foam structure was proposed in order to understand the effect of gas loss during open-cell content measurement using a gas pycnometer, and the corresponding open-cell content errors were calculated.
Explores the Latest Developments in Polymeric FoamsSince the 1960s polymeric foams have grown into a solid industry that affects almost every aspect of modern life. The industry has weathered the energy crisis in the 70s, ozone issues in the 80s, and recycle/reuse in the 90s. However, the pace of development and social climate is rapidly changing a
The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. A practical guide to the selection, design and optimization of extrusion processes and equipment Designed to improve production efficiency and product quality Focuses on practical fault analysis and troubleshooting techniques
A process for producing an electrical insulative material. First there is produced a composition including a thermoplastic polymer resin selected from the group consisting of a polyethylene octene, a polyethylene hexene, a polyethylene heptene, a polyethylene nonene and a polyethylene decene; a filler selected from the group consisting of expandable polymer microballoons and glass microspheres; and a blowing agent comprising a physical blowing% agent and% a chemical blowing agent. The chemical-blowing agent is selected from one or more of the group consisting of an exothermic blowing agent and an endothermic blowing agent. This composition is then continuously foam extruded.
A comprehensive guide to cable materials, markets, and products The Global Cable Industry presents a comprehensive overview of the most recent developments in automotive cables, nuclear power station cables, undersea cables, coaxial cables, optical wires, medium- and high-voltage cables. With contributions from noted researchers and developers in the field, the book includes information on material developments for polymers, crosslinked elastomers and flame retardant non-halogen cable compounds. The contributors provide information on technologies to crosslink polymers, an overview of foam polymers, and field experiences of the new cable fire test within the Construction Product Regulation framework. In addition, this comprehensive resource contains the most relevant economic questions related to the cable industry that highlights materials, market segments, and countries. This important book: Includes contributions from researchers and developers of key companies in the cable industry Presents information on the most recent developments in the field Covers the most industry-relevant cable types such as automotive, nuclear power cables, undersea, coaxial, optical, medium- and high-voltage cables Written for power engineers, materials scientists, chemists and engineering scientists in industry, The Global Cable Industry is an up-to-date guide to the multi-billion-dollar cable enterprise.
This book is the inaugural volume a series entitled Polymeric Foams: Technology and Applications. Generally, thermoplastic and thermoset foams have been treated as two separate practices in industry. Polymeric Foams: Mechanisms and Materials presents the basics of foaming in general build a strong foundation to those working in both thermoplastic a