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Thermomechanical Processing of High-Strength Low-Alloy Steels considers some advanced techniques and metallurgical bases for controlled-rolling. This book contains 12 chapters. In Chapter 1, the purpose of thermomechanical processing and historical survey is described, while in Chapter 2, the kinetics of phase transformations and refinement of grain size in steels are elaborated. The techniques and metallurgical bases for controlled-rolling in the recrystallization, non-recrystallization, and (? + y) regions are reviewed in Chapters 3 to 5. Chapters 6 and 7 discuss the deformation resistance during hot-rolling and restoration processes. The phase transformations during cooling following hot-rolling are mentioned in Chapter 8, followed by a summarization of the effects of alloying elements in Chapter 9. Chapters 10 and 11 deal with the mechanical properties of controlled-rolled steel and prediction and control of microstructure and properties by thermomechanical processes. The problems faced and possibilities for future developments are stated in the last chapter. This publication is recommended for physicists, metallurgists, and researchers concerned with controlled-rolling, including non-specialists who have some knowledge of metallurgy.
Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry. * Covers both physical metallurgy and metals processing* Links basic science to real everyday applications* Written by four internationally-known experts in the field
This book gathers a collection of papers summarizing some of the latest developments in the thermomechanical processing of steels. The replacement of conventional rolling plus post-rolling heat treatments by integrated controlled forming and cooling strategies implies important reductions in energy consumption, increases in productivity and more compact facilities in the steel industry. The metallurgical challenges that this integration implies, though, are relevant and impressive developments that have been achieved over the last 40 years. The frequency of the development of new steel grades and processing technologies devoted to thermomechanically processed products is increasing, and their implementation is being expended to higher value added products and applications. In addition to the metallurgical peculiarities and relationships between chemical composition, process and final properties, the relevance impact of advanced characterization techniques and innovative modelling strategies provides new tools to achieve the further deployment of the TMCP technologies. The contents of the book cover low carbon microalloyed grades, ferritic stainless steels and Fe–Al–Cr alloys, medium-Mn steels, and medium carbon grades. Authors of the chapters of this "Thermomechanical Processing of Steels" book represent some of the most relevant research groups from both the steel industry and academia.
Examines the types, microstructures and attributes of AHSSAlso reviews the current and future applications, the benefits, trends and environmental and sustainability issues.
The properties of steels depend critically on their microstructure. By examining the mechanical properties of steels in conjunction with microstructure, the first edition gave a clear description of the development and behavior of these materials - the very foundation of their widespread use. This new edition more explicitly links this theory with applications while retaining the style and purpose of its predecessor.
The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
Metallurgy and Design of Alloys with Hierarchical Microstructures covers the fundamentals of processing-microstructure-property relationships and how multiple properties are balanced and optimized in materials with hierarchical microstructures widely used in critical applications. The discussion is based principally on metallic materials used in aircraft structures; however, because they have sufficiently diverse microstructures, the underlying principles can easily be extended to other materials systems. With the increasing microstructural complexity of structural materials, it is important for students, academic researchers and practicing engineers to possess the knowledge of how materials are optimized and how they will behave in service. The book integrates aspects of computational materials science, physical metallurgy, alloy design, process design, and structure-properties relationships, in a manner not done before. It fills a knowledge gap in the interrelationships of multiple microstructural and deformation mechanisms by applying the concepts and tools of designing microstructures for achieving combinations of engineering properties—such as strength, corrosion resistance, durability and damage tolerance in multi-component materials—used for critical structural applications. - Discusses the science behind the properties and performance of advanced metallic materials - Provides for the efficient design of materials and processes to satisfy targeted performance in materials and structures - Enables the selection and development of new alloys for specific applications based upon evaluation of their microstructure as illustrated in this work
A comprehensive treatise on the hot working of aluminum and its alloys, Hot Deformation and Processing of Aluminum Alloys details the possible microstructural developments that can occur with hot deformation of various alloys, as well as the kind of mechanical properties that can be anticipated. The authors take great care to explain and differentiate hot working in the context of other elevated temperature phenomena, such as creep, superplasticity, cold working, and annealing. They also pay particular attention to the fundamental mechanisms of aluminum plasticity at hot working temperatures. Using extensive analysis derived from polarized light optical microscopy (POM), transmission electron microscopy (TEM), x-ray diffraction (XRD) scanning electron-microscopy with electron backscatter imaging (SEM-EBSD), and orientation imaging microscopy (OIM), the authors examine those microstructures that evolve in torsion, compression, extrusion, and rolling. Further microstructural analysis leads to detailed explanations of dynamic recovery (DRV), static recovery (SRV), discontinuous dynamic recrystallization (dDRX), discontinuous static recrystallization (dSRX), grain defining dynamic recovery (gDRV) (formerly geometric dynamic recrystallization, or gDRX), and continuous dynamic recrystallization involving both a single phase (cDRX/1-phase) and multiple phases (cDRX/2-phase). A companion to other works that focus on modeling, manufacturing involving plastic and superplastic deformation, and control of texture and phase transformations, this book provides thorough explanations of microstructural development to lay the foundation for further study of the mechanisms of thermomechanical processes and their application.
Updated and translated by André Luiz V. da Costa e Silva This book is a combination of a metallographic atlas for steels and cast irons and an introductory textbook covering the fundamentals of phase transformations and heat treatment of these materials. Every important stage of processing, from casting to cold working is clearly discussed and copiously illustrated with metallographs that show the obtained structures, both desired and those achieved when deviations occur. First published in 1951 by Professor Hubertus Colpaert from the Institute for Technological Research (IPT) of São Paulo, Brazil, this book became one of the most important Brazilian references for professionals interested in the processing, treatment, and application of steels and cast irons. In the Fourth Edition and English translation, updated and translated by Professor André Luiz V. da Costa e Silva, the concept of the of the original edition was preserved while the important developments of recent decades, both in metallographic characterization and in steel and iron products, as well as progress in the understanding of the transformations that made the extraordinary developments of these alloys possible, were added. Most metallographs are of actual industrial materials and a large number originate from industry leaders or laboratories at the forefront of steel and iron development. As steel continues to be the most widely used metallic material in the world, Metallography of Steels continues to be an essential reference for students, metallographers, and engineers interested in understanding processing-properties-structure relationships of the material. The balance between theoretical and applied information makes this book a valuable companion for even experienced steel practitioners.