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The use of lasers in material processing has become a useful method for transforming industrial materials into finished products. The benefits of laser material processing are vast, including increased precision, high processing speed, and dustless cutting and drilling. Advanced Manufacturing Techniques Using Laser Material Processing explores the latest methodologies for using lasers in materials manufacturing and production, the benefits of using lasers in industrial settings, as well as future outlooks for this technology. This innovative publication is an essential reference source for professionals, researchers, and graduate-level students studying manufacturing technologies and industrial engineering.
Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. - Provides a comprehensive one-volume overview of advances in laser additive manufacturing - Presents detailed coverage of the latest techniques used for laser additive manufacturing - Reviews both established and emerging areas of application
Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.
This book covers the fundamental principles and physical phenomena behind laser-based fabrication and machining processes. It also gives an overview of their existing and potential applications. With laser machining an emerging area in various applications ranging from bulk machining in metal forming to micromachining and microstructuring, this book provides a link between advanced materials and advanced manufacturing techniques. The interdisciplinary approach of this text will help prepare students and researchers for the next generation of manufacturing.
The Laser Manufacturing Process is a comprehensive guide to industrial laser processes, offering insights into their fundamentals, applications across industries, production specifics, and characteristics, including mechanical, metallurgical, and geometrical aspects, as well as potential defects. The book also investigates how industrial laser processes are developed and the diverse attributes of the resulting objects, emphasizing their significance in industrial settings. Here, “objects” refer to the tangible outcomes of laser manufacturing, encompassing a wide array of products and components created through processes like cutting, welding, and additive manufacturing. These objects exhibit distinct mechanical properties, metallurgical characteristics, and geometrical precision, all of which are crucial considerations in their utility and performance within industrial environments. This book functions as a concise reference manual catering to the needs of both students and professionals who require knowledge related to laser manufacturing processes, such as laser cutting, laser welding, and laser additive manufacturing processes.
Laser Machining: Theory and Practice addresses state-of-the-art laser machining in a way useful for research- ers, academicians and practitioners, particularly manufacturing engineers, who are considering lasers as a solution to the machining requirements of their factories and plants. This book provides detailed information on the theory behind laser machining, as well as its requirements, uses and applications. In order to place laser machining in its correct context, the author begins with an overview of conventional material removal processes and go on to describe in detail the physical mechanisms involved in lasers, the different types of lasers involved in laser machining, and laser machining systems, which include optics, positioning systems, manipulators, etc. The theoretical treatment of the laser includes a section on the basics of heat transfer and fluid mechanics, and analyses of one, two and three-dimensional laser machining processes. The book closes with a description of state-of-the-art laser machining applications in research and industrial practice.
Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.
This book presents selected research papers of the AIMTDR 2014 conference on application of laser technology for various manufacturing processes such as cutting, forming, welding, sintering, cladding and micro-machining. State-of-the-art of these technologies in terms of numerical modeling, experimental studies and industrial case studies are presented. This book will enrich the knowledge of budding technocrats, graduate students of mechanical and manufacturing engineering, and researchers working in this area.
Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining
This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.