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Written by an author with many years of experience teaching CNC machining, this workbook is the perfect complement to Programming of CNC Machines, 4thedition. It is filled with many practical exercises and is one of the few workbooks available that tests users through the application of programming functions commonly used in CNC programming. Together with its companion text, this workbook can be used as a complete CNC training program; or, it can be used on its own by students or professionals to verify that they have the basic skills needed to write a CNC program.
Introducing computers into production engineering has drastically reduced the "artisan skill" content traditionally required in manufacturing processes and replaced it with high-precision, computer-controlled machinery. While this reduces human error and variability in output, it does not eliminate the knowledge required of the professional engineering or shop floor worker. On the contrary, the reverse is true. Managers, engineers, and workers still need to understand the fundamentals while they need to acquire other skills. These highly-regarded authors combine more than 150 years of industrial and academic experience and expertise to provide readers with the fundamentals of the subject, from digital manufacturing with CNC machine tools and FMS up to Industry 4.0, emphasizing the increased importance of automated manufacturing based on computerized systems (CAD, CAM, CAQ, etc.). Features This groundbreaking work introduces readers to CNC fundamentals, followed by a number of chapters which explain how different components are applied in practice. This logical approach is extended to the study of CNC and drives, tooling, flexible manufacturing systems (FMS), and finally to NC-programming, DNC, digital manufacturing, Industry 4.0 and computer integrated manufacturing (CIM). Additional chapters cover industrial robots, additive manufacturing, energy-efficient manufacturing, simulation systems, state of the art of machine integrated measuring systems, and using touch probes and laser beams. Explains the functions and connections of all integrated components.
A Practical Guide to CNC Machining Get a thorough explanation of the entire CNC process from start to finish, including the various machines and their uses and the necessary software and tools. CNC Machining Handbook describes the steps involved in building a CNC machine to custom specifications and successfully implementing it in a real-world application. Helpful photos and illustrations are featured throughout. Whether you're a student, hobbyist, or business owner looking to move from a manual manufacturing process to the accuracy and repeatability of what CNC has to offer, you'll benefit from the in-depth information in this comprehensive resource. CNC Machining Handbook covers: Common types of home and shop-based CNC-controlled applications Linear motion guide systems Transmission systems Stepper and servo motors Controller hardware Cartesian coordinate system CAD (computer-aided drafting) and CAM (computer-aided manufacturing) software Overview of G code language Ready-made CNC systems
Getting Started with CNC is the definitive introduction to working with affordable desktop and benchtop CNCs, written by the creator of the popular open hardware CNC, the Shapeoko. Accessible 3D printing introduced the masses to computer-controlled additive fabrication. But the flip side of that is subtractive fabrication: instead of adding material to create a shape like a 3D printer does, a CNC starts with a solid piece of material and takes away from it. Although inexpensive 3D printers can make great things with plastic, a CNC can carve highly durable pieces out of a block of aluminum, wood, and other materials. This book covers the fundamentals of designing for--and working with--affordable ($500-$3000) CNCs.
Do you like to build things? Are you ever frustrated at having to compromise your designs to fit whatever parts happen to be available? Would you like to fabricate your own parts? Build Your Own CNC Machine is the book to get you started. CNC expert Patrick Hood-Daniel and best-selling author James Kelly team up to show you how to construct your very own CNC machine. Then they go on to show you how to use it, how to document your designs in computer-aided design (CAD) programs, and how to output your designs as specifications and tool paths that feed into the CNC machine, controlling it as it builds whatever parts your imagination can dream up. Don't be intimidated by abbreviations like CNC and terms like computer-aided design. Patrick and James have chosen a CNC-machine design that is simple to fabricate. You need only basic woodworking skills and a budget of perhaps $500 to $1,000 to spend on the wood, a router, and various other parts that you'll need. With some patience and some follow-through, you'll soon be up and running with a really fun machine that'll unleash your creativity and turn your imagination into physical reality. The authors go on to show you how to test your machine, including configuring the software. Provides links for learning how to design and mill whatever you can dream up The perfect parent/child project that is also suitable for scouting groups, clubs, school shop classes, and other organizations that benefit from projects that foster skills development and teamwork No unusual tools needed beyond a circular saw and what you likely already have in your home toolbox Teaches you to design and mill your very own wooden and aluminum parts, toys, gadgets—whatever you can dream up
This is the book and the ebook combo product. Over its first two editions, this best-selling book has become the de facto standard for training and reference material at all levels of CNC programming. Used in hundreds of educational institutions around the world as the primary text for CNC courses, and used daily by many in-field CNC programmers and machine operators, this book literally defines CNC programming. Written with careful attention to detail, there are no compromises. Many of the changes in this new Third Edition are the direct result of comments and suggestions received from many CNC professionals in the field. This extraordinarily comprehensive work continues to be packed with over one thousand illustrations, tables, formulas, tips, shortcuts, and practical examples. The enclosed CD-ROM now contains a fully functional 15-day shareware version of CNC tool path editor/simulator, NCPlot(TM). This powerful, easy-to-learn software includes an amazing array of features, many not found in competitive products. NCPlot offers an unmatched combination of simplicity of use and richness of features. Support for many advanced control options is standard, including a macro interpreter that simulates Fanuc and similar macro programs. The CD-ROM also offers many training exercises based on individual chapters, along with solutions and detailed explanations. Special programming and machining examples are provided as well, in form of complete machine files, useful as actual programming resources. Virtually all files use Adobe PDF format and are set to high resolution printing.
Before the introduction of automatic machines and automation, industrial manufacturing of machines and their parts for the key industries were made though manually operated machines. Due to this, manufacturers could not make complex profiles or shapes with high accuracy. As a result, the production rate tended to be slow, production costs were very high, rejection rates were high and manufacturers often could not complete tasks on time.Industry was boosted by the introduction of the semi-automatic manufacturing machine, known as the NC machine, which was introduced in the 1950’s at the Massachusetts Institute of Technology in the USA. After these NC machine started to be used, typical profiles and complex shapes could get produced more readily, which in turn lead to an improved production rate with higher accuracy.Thereafter, in the 1970’s, an even larger revolutionary change was introduced to manufacturing, namely the use of the CNC machine (Computer Numerical Control). Since then, CNC has become the dominant production method in most manufacturing industries, including automotive, aviation, defence, oil and gas, medical, electronics industry, and the optical industry. Basics of CNC Programming describes how to design CNC programs, and what cutting parameters are required to make a good manufacturing program. The authors explain about cutting parameters in CNC machines, such as cutting feed, depth of cut, rpm, cutting speed etc., and they also explain the G codes and M codes which are common to CNC. The skill-set of CNC program writing is covered, as well as how to cut material during different operations like straight turning, step turning, taper turning, drilling, chamfering, radius profile, profile turning etc. In so doing, the authors cover the level of CNC programming from basic to industrial format. Drawings and CNC programs to practice on are also included for the reader.
The CNC Workshop, the only CNC-related book with simulation software, is a flexible, unique package where the programming code that is learned and generated by the reader can either be sent to an actual machine or to the simulation software. It is an excellent simulation and animation tool for milling and turning, which can be used to test existing programs or write and edit new ones. This book covers the basics of Computer Numerical Control programming, including step-by-step coverage of machining processes, fundamentals of CNC and basic CNC programming concepts. It can be used as a stand-alone book or can be used as a supplement. The book and software package is an excellent instruction tool for CNC programming. Chapter topics include Introduction to CNC; CNC Fundamentals and Vocabulary; Programming Concepts; Interactive Simulation Software; CNC Milling; Turning; Introduction to CAD/CAM; Workbook Exercises.
This book is a more thorough book for CNC programming. Do not be nervous by the title textbook, this is an easy reading book for anyone. This book helps the reader understand basic G-Code CNC programming through ideas such as Cartesian Coordinate systems and G & M Code definitions.This text also helps the reader understand G-Code programming through the use of two part tutorials for milling applications along with two part tutorials for lathe applications with included code an explanations.Please check out my complimentary books: CNC Programming: Basics & TutorialCNC Programming: Reference Bookwww.cncprogrammingbook.comwww.cncbasics.com - Projects & Discounts