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America's portland cement industry began in the Lehigh Valley. The rich deposit of limestone known as the Jacksonburg Formation arcs through the valley from Berks County, Pennsylvania, to Warren County, New Jersey, and today it still provides the raw material for the Lehigh district's famous high-quality portland cement. Cement from the Lehigh Valley built America's skyscrapers, dams, and highways. The Lehigh Valley Cement Industry documents not only the quarries and cement mills but also the dozens of companies that sprang up to supply and support the industry. The photographs also tell the stories of the people who formed the cement communities—the entrepreneurs, executives, engineers, and immigrants whose legacies live on in the five multinational companies still making cement in the valley.
This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.
This book captures the path of digital transformation that the cement enterprises are adopting progressively to elevate themselves to ‘Industry 4.0’ level. Digital innovations-based Internet of Things (IoT) and Artificial Intelligence (AI) are pertinent technologies for the cement enterprises as the manufacturing processes operate at very large scales with multiple inputs, outputs, and variables, resulting in the essentiality of big data management. Featuring contributions from cement industries worldwide, it covers various aspects of cement manufacturing from IoT, machine learning and data analytics perspective. It further discusses implementation of digital solutions in cement process and plants through case studies. Features: Present an up-to-date, consolidated view on modern cement manufacturing technology, applying new systems. Provides narration of complexity and variables in modern cement plants and processes. Discusses evolution of automation and computerization for the manufacturing processes. Covers application of ERP techniques to cement enterprises. Includes data-driven approaches for energy, environment, and quality management. This book aims at researchers and industry professionals involved in cement manufacturing, cement machinery and system suppliers, chemical engineering, process engineering, industrial engineering, and chemistry.
The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.
Cement is the basis of the building and construction industry and of fundamental importance for many civil engineering applications. As such, the cement industry is one of the key industries worldwide necessary for the current and future sustainable development of society. Despite its undisputed importance, the cement industry is one of those industrial branches predominately responsible for high energy consumption and excessive generation of large amounts of carbon dioxide and other contaminants that significantly endanger human health and the environment and contributes to global warming.In this context, nanomaterials, polymeric materials, and natural additives are being used for cement enhancement in various applications. This book examines these novel materials and their optimization, characterization, and sustainable application in the building industry and for stabilizing hazardous waste.
Men of Concrete is a historical and pictorial essay of the cement industry in Concrete Washington from the turn of the century until it's demise in 1970. Mainly, it's a collection of photographs of the many colorful workers by my father and grandfather. Also included are historical artifacts of the cement plant operation, area history, plant news flyers, and numerous photographs (200+) of today and yesterday. I wanted to share these items, especially the photographs, with everyone. I hope the people of Concrete, and the relatives and descendants of the Men of Concrete (and a few women also captured through the lens) enjoy this book. The artifacts were to good to leave buried in my closet.
Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. Includes the tools and methods for reducing the emissions of greenhouse Gases Explores technologies such as: carbon capture and storage and substitute cements Provides essential data to determining the unique factors involved in designing large new green cement plants Includes interactive excel spreadsheets Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC