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This proceedings volume focuses on all aspects of the production of primary metals from sulfide concentrates, with particular emphasis on smelting and converting operations and gas handling processes and equipment. Papers were presented during the 1998 TMS Annual Meeting & Exhibition.
This new edition has been extensively revised and updated since the 3rd edition published in 1994. It contains an even greater depth of industrial information, focussing on how copper metal is extracted from ore and scrap, and how this extraction could be made more efficient. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The book demonstrates how recycling of copper and copper alloy scrap is an important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics. Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.
These proceedings focus on all aspects of the pyrometallurgical production of primary metals from sulfide concentrates. Papers discuss industrial operations producing copper and nickel and the direct production of lead and zinc. Key topic areas include smelting and converting processes, recently completed capital projects, current operating practices, the predicted future of sulfide smelting operations, furnace integrity and refractory design, gas handling processes and equipment, issues related to the treatment of high-strength sulfur dioxide-containing off-gases, the production of alternative sulfur products, the treatment of acid plant blowdown streams and sulfated smelter dusts, and the capture and treatment of fugitive emissions.
This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.
This multi-author new edition revises and updates the classic reference by William G. Davenport et al (winner of, among other awards, the 2003 AIME Mineral Industry Educator of the Year Award "for inspiring students in the pursuit of clarity"), providing fully updated coverage of the copper production process, encompassing topics as diverse as environmental technology for wind and solar energy transmission, treatment of waste by-products, and recycling of electronic scrap for potential alternative technology implementation. The authors examine industrially grounded treatments of process fundamentals and the beneficiation of raw materials, smelting and converting, hydrometallurgical processes, and refining technology for a mine-to-market perspective - from primary and secondary raw materials extraction to shipping of rod or billet to customers. The modern coverage of the work includes bath smelting processes such as Ausmelt and Isasmelt, which have become state-of-the-art in sulfide concentrate smelting and converting. - Drawing on extensive international industrial consultancies within working plants, this work describes in depth the complete copper production process, starting from both primary and secondary raw materials and ending with rod or billet being shipped to customers - The work focuses particularly on currently-used industrial processes used to turn raw materials into refined copper metal rather than ideas working 'only on paper' - New areas of coverage include the environmentally appropriate uses of copper cables in power transmission for wind and solar energy sources; the recycling of electronic scrap as an important new feedstock to the copper industry, and state-of-the-art Ausmelt and Isasmelt bath smelting processes for sulfide concentrate smelting and converting
This updated, second edition retains its classroom-tested treatment of physical chemistry of metallurgical topics, such as roasting of sulfide minerals, matte smelting, converting, structure, properties and theories of slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy, and adds new data in worked-out examples as well as up-to-date references to the literature. The book further explains the physical chemistry of various metallurgical topics, steps involved in extraction of metals, such as roasting, matte smelting/converting, reduction smelting, steelmaking reactions, deoxidation, stainless steelmaking, vacuum degassing, refining, leaching, chemical precipitation, ion exchange, solvent extraction, cementation, gaseous reduction and electrowinning. Each topic is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare, or refractory metal together with worked out problems explaining the principle of the operation. The problems require imagination and critical analyses and also encourage readers for creative application of thermodynamic data in metal extraction. Updates and condenses text throughout the book by sequential arrangement of paragraphs in different chapters; Maximizes readers’ understanding of the physicochemical principles involved in extraction/production of common and rare/reactive metals by pyro- as well as hydrometallurgical routes; Reinforces concepts presented with worked examples in each chapter explaining the process steps; Explains the physical chemistry of various metallurgical steps, such as roasting, matte smelting/converting, and reduction smelting, steelmaking, aqueous processing etc. in extraction of metals; Collects and uniformly presents scattered information on physicochemical principles of metal production from various books and journals.
By some measure the most widely produced chemical in the world today, sulfuric acid has an extraordinary range of modern uses, including phosphate fertilizer production, explosives, glue, wood preservative and lead-acid batteries. An exceptionally corrosive and dangerous acid, production of sulfuric acid requires stringent adherence to environmental regulatory guidance within cost-efficient standards of production. This work provides an experience-based review of how sulfuric acid plants work, how they should be designed and how they should be operated for maximum sulfur capture and minimum environmental impact. Using a combination of practical experience and deep physical analysis, Davenport and King review sulfur manufacturing in the contemporary world where regulatory guidance is becoming ever tighter (and where new processes are being required to meet them), and where water consumption and energy considerations are being brought to bear on sulfuric acid plant operations. This 2e will examine in particular newly developed acid-making processes and new methods of minimizing unwanted sulfur emissions. The target readers are recently graduated science and engineering students who are entering the chemical industry and experienced professionals within chemical plant design companies, chemical plant production companies, sulfuric acid recycling companies and sulfuric acid users. They will use the book to design, control, optimize and operate sulfuric acid plants around the world. - Unique mathematical analysis of sulfuric acid manufacturing processes, providing a sound basis for optimizing sulfuric acid manufacturing processes - Analysis of recently developed sulfuric acid manufacturing techniques suggests advantages and disadvantages of the new processes from the energy and environmental points of view - Analysis of tail gas sulfur capture processes indicates the best way to combine sulfuric acid making and tailgas sulfur-capture processes from the energy and environmental points of view - Draws on industrial connections of the authors through years of hands-on experience in sulfuric acid manufacture