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Companies continue to struggle to maintain, manage and control sheet metal stamping operations in a manufacturing environment, but proven strategies and procedures can turn things around. Author Thomas Ulrich, who has been in the die construction business since 1964, played a leadership role in developing a successful and comprehensive preventive maintenance process for large body-panel stamping dies at Chrysler Corp. In this step-by-step guidebook, he delivers a technical, methods-centric examination of the challenges of maintaining, managing, and controlling sheet metal stamping operations. You'll learn how outsourcing, downsizing, and slashing costs can hurt firms; how to take internal steps to improve existing manufacturing processes to improve performance, sustainability, and the bottom line; and how to apply specific methods to bring sheet metal operations under control, thus allowing profit centers to flourish. This is a practical and functional guide that any company can use to successfully improve its sheet metal tool and die operations. Written in easy to understand and precise prose, it serves as an indispensable resource for managers, comptrollers, production managers, PM coordinators, engineers, and anyone working on the front lines of a sheet metal stamping operations.
How to design for optimum maintenance capabilities and minimize the repair time Design for Maintainability offers engineers a wide range of tools and techniques for incorporating maintainability into the design process for complex systems. With contributions from noted experts on the topic, the book explains how to design for optimum maintenance capabilities while simultaneously minimizing the time to repair equipment. The book contains a wealth of examples and the most up-to-date maintainability design practices that have proven to result in better system readiness, shorter downtimes, and substantial cost savings over the entire system life cycle, thereby, decreasing the Total Cost of Ownership. Design for Maintainability offers a wealth of design practices not covered in typical engineering books, thus allowing readers to think outside the box when developing maintainability design requirements. The books principles and practices can help engineers to dramatically improve their ability to compete in global markets and gain widespread customer satisfaction. This important book: Offers a complete overview of maintainability engineering as a system engineering discipline Includes contributions from authors who are recognized leaders in the field Contains real-life design examples, both good and bad, from various industries Presents realistic illustrations of good maintainability design principles Provides discussion of the interrelationships between maintainability with other related disciplines Explores trending topics in technologies Written for design and logistics engineers and managers, Design for Maintainability is a comprehensive resource containing the most reliable and innovative techniques for improving maintainability when designing a system or product.
This unique publication addresses the role of reliability, maintainability, and supportability in the life-cycle of a product, in the context of product effectiveness and worth. It emphasizes all aspects of producing an effective electrical or mechanical system. This is the only handbook available on this subject and the only book that is this comprehensive and informative. The Product Reliability, Maintainability, and Supportability Handbook examines the logistics, cost, and the physics of failure-topics never before found in a single volume on reliability. It describes the factors that affect product effectiveness and worth: performance, reliability, design effectiveness and margin for error, availability, affordability, use effectiveness, and logistic effectiveness. The handbook contains 13 in-depth chapters, opening with an introduction on product effectiveness and worth and concluding with reliability and maintainability data that can be combined with performance data to assess overall effectiveness of the product. The pages are filled with valuable information that can be easily and quickly put to practical use. Basic principles of the mathematical theory of probability and necessary background are provided. Concepts and basic theory of reliability in terms of probability and statistical inference are also given. Techniques for deriving probabilistic models from observational data as well as reliability models and associated validation techniques are detailed. Software and software reliability, quality, and safety are all covered, including the development life-cycle process and mechanisms by which software errors are introduced. The book presents design guidelines and techniques and the requirements for materials, manufacturing, and assembly. Learn how to analyze the reliability of redundant and fault-tolerant products. Use the methods for modeling and analyzing failures of repairable products that normally exhibit wearout characteristics. The Product Reliability, Maintainability, and Supportability Handbook also provides reliability improvement techniques to improve the competitiveness of existing products. The book includes helpful summaries and numerous problem sections to reinforce and test learned information. This reference source is the guide that professionals and technical managers should turn to when they need a comprehensive and detailed overview of everything that goes into producing systems and products that meet customer needs in an effective and timely manner.
An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.
Quick die change is a complex process that is vital to the modern press shop and essential for maintaining product uniformity, quality and profitability. This book, written by industry press and die expert, David Smith, is filled with engineering know-how, sound management principles, and the history and theory behind quick die change. The book is an excellent reference tool for advanced die setters, engineering managers, production managers, manufacturing engineers, and anyone interested in improving die setting and changing operations.