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This book describes spark plasma sintering (SPS) in depth. It addresses fundamentals and material-specific considerations, techniques, and applications across a broad spectrum of materials. The book highlights methods used to consolidate metallic or ceramic particles in very short times. It highlights the production of complex alloys and metal matrix composites with enhanced mechanical and wear properties. Emphasis is placed on the speed of the sintering processes, uniformity in product microstructure and properties, reduced grain growth, the compaction and sintering of materials in one processing step, various materials processing, and high energy efficiency. Current and potential applications in space science and aeronautics, automation, mechanical engineering, and biomedicine are addressed throughout the book.
Spark Plasma Sintering: Current Status, New Developments and Challenges looks at the progress made in the field of SPS. It includes a review of the scientific mechanisms, materials synthesis and industry applications for this processing technique. Chapters are written by leading experts in the field, encompassing topics surrounding the densification mechanism and microstructure evolution, the classification of high-performance materials, a review of numerical simulation, discussions of new technology advances, such as HP-SPS, flash sintering and related challenges. This book will be useful for researchers, engineers and students within the materials science and engineering fields.
This book represents the first ever scientific monograph including an in-depth analysis of all major field-assisted sintering techniques. Until now, the electromagnetic field-assisted technologies of materials processing were lacking a systematic and generalized description in one fundamental publication; this work promotes the development of generalized concepts and of comparative analyses in this emerging area of materials fabrication. This book describes modern technologies for the powder processing-based fabrication of advanced materials. New approaches for the development of well-tailored and stable structures are thoroughly discussed. Since the potential of traditional thermo-mechanical methods of material treatment is limited due to inadequate control during processing, the book addresses ways to more accurately control the resultant material's structure and properties by an assisting application of electro-magnetic fields. The book describes resistance sintering, high-voltage consolidation, sintering by low-voltage electric pulses (including spark plasma sintering), flash sintering, microwave sintering, induction heating sintering, magnetic pulse compaction and other field-assisted sintering techniques. Includes an in-depth analysis of all major field-assisted sintering techniques; Explains new techniques and approaches for material treatment; Provides detailed descriptions of spark plasma sintering, microwave sintering, high-voltage consolidation, magnetic pulse compaction, and various other approaches when field-assisted treatment is applied.
Sintering is one of the final stages of ceramics fabrication and is used to increase the strength of the compacted material. In the Sintering of Ceramics section, the fabrication of electronic ceramics and glass-ceramics were presented. Especially dielectric properties were focused on. In other chapters, sintering behaviour of ceramic tiles and nano-alumina were investigated. Apart from oxides, the sintering of non-oxide ceramics was examined. Sintering the metals in a controlled atmosphere furnace aims to bond the particles together metallurgically. In the Sintering of Metals section, two sections dealt with copper containing structures. The sintering of titanium alloys is another topic focused in this section. The chapter on lead and zinc covers the sintering in the field of extractive metallurgy. Finally two more chapter focus on the basics of sintering,i.e viscous flow and spark plasma sintering.
Cathodic arcs are among the longest studied yet least understood objects in science. Plasma-generating, tiny spots appear on the cathode; they are highly dynamic and hard to control. With an approach emphasizing the fractal character of cathode spots, strongly fluctuating plasma properties are described such as the presence of multiply charged ions that move with supersonic velocity. Richly illustrated, the book also deals with practical issues, such as arc source construction, macroparticle removal, and the synthesis of dense, well adherent coatings. The book spans a bridge from plasma physics to coatings technology based on energetic condensation, appealing to scientists, practitioners and graduate students alike.
Titanium Powder Metallurgy contains the most comprehensive and authoritative information for, and understanding of, all key issues of titanium powder metallurgy (Ti PM). It summarizes the past, reviews the present and discusses the future of the science and technology of Ti PM while providing the world titanium community with a unique and comprehensive book covering all important aspects of titanium powder metallurgy, including powder production, powder processing, green shape formation, consolidation, property evaluation, current industrial applications and future developments. It documents the fundamental understanding and technological developments achieved since 1937 and demonstrates why powder metallurgy now offers a cost-effective approach to the near net or net shape fabrication of titanium, titanium alloys and titanium metal matrix composites for a wide variety of industrial applications. - Provides a comprehensive and in-depth treatment of the science, technology and industrial practice of titanium powder metallurgy - Each chapter is delivered by the most knowledgeable expert on the topic, half from industry and half from academia, including several pioneers in the field, representing our current knowledge base of Ti PM. - Includes a critical review of the current key fundamental and technical issues of Ti PM. - Fills a critical knowledge gap in powder metal science and engineering and in the manufacture of titanium metal and alloys
The first comprehensive book to focus on ultra-high temperature ceramic materials in more than 20 years Ultra-High Temperature Ceramics are a family of compounds that display an unusual combination of properties, including extremely high melting temperatures (>3000°C), high hardness, and good chemical stability and strength at high temperatures. Typical UHTC materials are the carbides, nitrides, and borides of transition metals, but the Group IV compounds (Ti, Zr, Hf) plus TaC are generally considered to be the main focus of research due to the superior melting temperatures and stable high-melting temperature oxide that forms in situ. Rather than focusing on the latest scientific results, Ultra-High Temperature Ceramics: Materials for Extreme Environment Applications broadly and critically combines the historical aspects and the state-of-the-art on the processing, densification, properties, and performance of boride and carbide ceramics. In reviewing the historic studies and recent progress in the field, Ultra-High Temperature Ceramics: Materials for Extreme Environment Applications provides: Original reviews of research conducted in the 1960s and 70s Content on electronic structure, synthesis, powder processing, densification, property measurement, and characterization of boride and carbide ceramics. Emphasis on materials for hypersonic aerospace applications such as wing leading edges and propulsion components for vehicles traveling faster than Mach 5 Information on materials used in the extreme environments associated with high speed cutting tools and nuclear power generation Contributions are based on presentations by leading research groups at the conference "Ultra-High Temperature Ceramics: Materials for Extreme Environment Applications II" held May 13-19, 2012 in Hernstein, Austria. Bringing together disparate researchers from academia, government, and industry in a singular forum, the meeting cultivated didactic discussions and efforts between bench researchers, designers and engineers in assaying results in a broader context and moving the technology forward toward near- and long-term use. This book is useful for furnace manufacturers, aerospace manufacturers that may be pursuing hypersonic technology, researchers studying any aspect of boride and carbide ceramics, and practitioners of high-temperature structural ceramics.
The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2020 collection includes papers from the following symposia: • Alumina and Bauxite• Aluminum Alloys, Processing and Characterization• Aluminum Reduction Technology• Cast Shop Technology• Cast Shop Technology: Recycling and Sustainability Joint Session• Electrode Technology for Aluminum Production
Powder-based materials and treatment technologies rank high in contemporary scientific-technical progress due to their numerous significant technoeconomic qualities. Sintering of such materials allows saving on materials and lowering the cost price of the product, as well as manufacturing complex composite materials with unique combinations of qualities. Materials of record high values of some physic-mechanical and also biochemical characteristics can be obtained owing to structural peculiarities of super dispersed condition. Sintering of functional materials for innovative perspectives in automotive and aeronautical engineering, space technology, lightweight construction, mechanical engineering, modern design, and many other applications requires established relationship in the materials-process-properties system. Therefore, the industry being interested in understanding theoretical modeling, and control over behavior of such powdered materials has promoted the research activities of this manuscript's authors.
Until recently, ceramic materials were considered unsuitable for optics due to the numerous scattering sources, such as grain boundaries and residual pores. However, in the 1990s the technology to generate a coherent beam from ceramic materials was developed, and a highly efficient laser oscillation was realized. In the future, the technology derived from the development of the ceramic laser could be used to develop new functional passive and active optics. Co-authored by one of the pioneers of this field, the book describes the fabrication technology and theoretical characterization of ceramic material properties. It describes novel types of solid lasers and other optics using ceramic materials to demonstrate the application of ceramic gain media in the generation of coherent beams and light amplification. This is an invaluable guide for physicists, materials scientists and engineers working on laser ceramics.