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Research efforts in the past ten years have led to considerable advances in the concepts and methods of smart manufacturing. Smart Manufacturing: Concepts and Methods puts these advances in perspective, showing how process industries can benefit from these new techniques. The book consolidates results developed by leading academic and industrial groups in the area, providing a systematic, comprehensive coverage of conceptual and methodological advances made to date. Written by leaders in the field from around the world, Smart Manufacturing: Concepts and Methods is essential reading for graduate students, researchers, process engineers, and managers. It is complemented by a companion book titled Smart Manufacturing: Applications and Case Studies, which covers the applications of smart manufacturing concepts and methods in process industries and beyond. Takes a process-systems engineering approach to design, monitoring, and control of smart manufacturing systems Brings together the key concepts and methods of smart manufacturing, including the advances made in the past decade Includes coverage of computation methods for process optimization, control, and safety, as well as advanced modelling techniques
Digital Twin Driven Smart Manufacturing examines the background, latest research, and application models for digital twin technology, and shows how it can be central to a smart manufacturing process. The interest in digital twin in manufacturing is driven by a need for excellent product reliability, and an overall trend towards intelligent, and connected manufacturing systems. This book provides an ideal entry point to this subject for readers in industry and academia, as it answers the questions: (a) What is a digital twin? (b) How to construct a digital twin? (c) How to use a digital twin to improve manufacturing efficiency? (d) What are the essential activities in the implementation of a digital twin? (e) What are the most important obstacles to overcome for the successful deployment of a digital twin? (f) What are the relations between digital twin and New Technologies? (g) How to combine digital twin with the New Technologies to achieve high efficiency and smartness in manufacturing? This book focuses on these problems as it aims to help readers make the best use of digital twin technology towards smart manufacturing. Analyzes the differences, synergies and possibilities for integration between digital twin technology and other technologies, such as big data, service and Internet of Things Discuss new requirements for a traditional three-dimension digital twin and proposes a methodology for a five-dimension version Investigates new models for optimized manufacturing, prognostics and health management, and cyber-physical fusion based on the digital twin
Research efforts in the past decade have led to considerable advances in the concepts and methods of smart manufacturing. Smart Manufacturing: Applications and Case Studies includes information about the key applications of these new methods, as well as practitioners’ accounts of real-life applications and case studies. Written by thought leaders in the field from around the world, Smart Manufacturing: Applications and Case Studies is essential reading for graduate students, researchers, process engineers and managers. It is complemented by a companion book titled Smart Manufacturing: Concepts and Methods, which describes smart manufacturing methods in detail. Includes examples of applications of smart manufacturing in process industries Provides a thorough overview of the subject and practical examples of applications through well researched case studies Offers insights and accounts of first-hand experiences to motivate further implementations of the key concepts of smart manufacturing
The most approachable guide to Smart Manufacturing written for laypeople with no background or experience in the industry. How manufacturing has evolved in the United States and how an increased emphasis on domestic manufacturing will result from the COVID19 crisis. This in turn will create career opportunities for those that gain the skills and knowledge needed to operate an Industry 4.0 factory.Chapters detailing specific technologies used to shift the mass production paradigm to one of mass personalization in environmentally friendly factories. These include robotics, augmented and virtual reality, artificial intelligence, MES and ERP software programs, and other Industrial Internet of Things technologies. Job titles, descriptions, and salary ranges are provided. Lists of movies and films that feature the technology are included in each chapter for more relaxed learning.Soft skills are discussed in a chapter as an equally important component for personal success as the hard skills of engineering and software programming.
This book reports innovative deep learning and big data analytics technologies for smart manufacturing applications. In this book, theoretical foundations, as well as the state-of-the-art and practical implementations for the relevant technologies, are covered. This book details the relevant applied research conducted by the authors in some important manufacturing applications, including intelligent prognosis on manufacturing processes, sustainable manufacturing and human-robot cooperation. Industrial case studies included in this book illustrate the design details of the algorithms and methodologies for the applications, in a bid to provide useful references to readers. Smart manufacturing aims to take advantage of advanced information and artificial intelligent technologies to enable flexibility in physical manufacturing processes to address increasingly dynamic markets. In recent years, the development of innovative deep learning and big data analytics algorithms is dramatic. Meanwhile, the algorithms and technologies have been widely applied to facilitate various manufacturing applications. It is essential to make a timely update on this subject considering its importance and rapid progress. This book offers a valuable resource for researchers in the smart manufacturing communities, as well as practicing engineers and decision makers in industry and all those interested in smart manufacturing and Industry 4.0.
The world progresses toward Industry 4.0, and manufacturers are challenged to successfully navigate this unique digital journey. To some, digitalization is a golden opportunity; to others, it is a necessary evil. But to optimist and pessimist alike, there is a widespread puzzlement over the practical details of digitalization. To many manufacturers, digital transformation is a vague and confusing concept they nevertheless must grapple with in order to survive the Fourth Industrial Revolution. The proliferation of digital manufacturing technologies adds to the confusion, leaving many manufacturers perplexed and unprepared, with little real insight into how emerging technologies can help them sustain a competitive edge in their markets. This book effectively conveys Siemens's knowledge and experience through a concept called "Smart Digital Manufacturing," a stepwise approach to realizing the promise of the Fourth Industrial Revolution. The Smart Digital Manufacturing roadmap provides guidance and enables low-risk, high-reward adoption of new manufacturing software technologies through a series of tipping-point investment decisions that result in optimized manufacturing performance. The book provides readers with a clear understanding of what digital technology has to offer them, and how and when to invest in these essential components of tomorrow?s factories. René Wolf is Senior Vice President of Manufacturing Operations Management Software for Siemens Digital Industries Software, a business unit of the Siemens Digital Factory Division. Raffaello Lepratti is Vice President of Business Development and Marketing for Siemens Digital Industries Software.
Collected here are 112 papers concerned with new directions in manufacturing systems, given at the 41st CIRP Conference on Manufacturing Systems. The high-quality material includes reports of work from both scientific and engineering standpoints.
Continuous improvements in digitized practices have created opportunities for businesses to develop more streamlined processes. This not only leads to higher success in day-to-day production, but it also increases the overall success of businesses. E-Manufacturing and E-Service Strategies in Contemporary Organizations is a critical scholarly resource that explores the advances in cloud-based solutions in the service and manufacturing realms of corporations and promotes communication between customers and service providers and manufacturers. Featuring coverage on a wide range of topics including smart manufacturing, internet banking, database system adoption, this book is geared towards researchers, professionals, managers, and academicians seeking current and relevant research on the improvement of cloud-based systems for manufacturing and service.
Explore the dramatic changes brought on by the new manufacturing technologies of Industry 4.0 In Smart Manufacturing, The Lean Six Sigma Way, Dr. Anthony Tarantino delivers an insightful and eye-opening exploration of the ways the Fourth Industrial Revolution is dramatically changing the way we manufacture products across the world and especially how it will revitalize manufacturing in North America and Europe. The author examines the role and impact of a variety of new Smart technologies including industrial IoT, computer vision, mobile/edge computing, 3D printing, robots, big data analytics, and the cloud. He demonstrates how to apply these new technologies to over 20 continuous improvement/Lean Six Sigma tools, greatly enhancing their effectiveness and ease of use. The book also discusses the role Smart technologies will play in improving: Career opportunities for women in manufacturing Cyber security, supply chain risk, and logistics resiliency Workplace health, safety, and security Life on the manufacturing floor Operational efficiencies and customer satisfaction Perfect for anyone involved in the manufacturing or distribution of products in the 21st century, Smart Manufacturing, The Lean Six Sigma Way belongs in the libraries of anyone interested in the intersection of technology, commerce, and physical manufacturing.
Smart manufacturing uses big data, the Internet of things (IoT) and the Internet of Services (IoS), and flexible and dynamic workforces to cope with ever-increasing demand in low-volume, high-mix production. Companies worldwide are already pivoting towards dynamic and reconfigurable production as a smarter way to build and make things. As such, this book discusses the next generation of manufacturing, which will involve the transformational convergence of intelligent machines, powerful computing and analytics, and unprecedented networking of people, products, and services.