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The rubber industry is a vital part of the world economy. In this age of constantly changing economics and raw material "shortages of the week," this book should help the reader understand the overall technical and economic problems that are emerging which are beginning to affect the overall availability of many raw materials, chemical intermediates and final rubber products on the world scene. This book is truly unique in that it is the only one that traces all the important organic and inorganic synthesis routes for the manufacture of synthetic rubbers, various fillers, plasticizers, oils, curatives, antidegradants, adhesion promoters, flame retardants, tackifiers, and blowing agents through their respective intermediates to the base raw materials from earth extractions and agriculture.
The successful manufacture of engineered rubber products is complicated. It involves different disciplines, materials, and types and designs of equipment. Problems sometimes occur because of less-than-desirable communication among personnel involved in the development and manufacture of rubber products. This book's intent is to improve communication among different disciplines. Using a systems approach, it is further intended to introduce chemists and engineers to the unique capabilities of rubber in a wide range of tire and non-tire products. It is the author's experience derived from teaching a number of rubber-related courses over several decades that much relevant and useful rubber literature is underutilized, resulting in reinvention of the wheel. This book, which incorporates extensive bibliographies in most of its sections, can be read by individual section of interest or in its entirety. The reader is encouraged to obtain relevant references to broaden his or her reach.
Provides authoritative coverage of compounding, mixing, calendering, extrusion, vulcanization, rubber bonding, computer-aided design and manufacturing, automation and control using microprocessors, just-in-time technology and rubber plant waste disposal.
Reverse engineering is widely practiced in the rubber industry. Companies routinely analyze competitors’ products to gather information about specifications or compositions. In a competitive market, introducing new products with better features and at a faster pace is critical for any manufacturer. Reverse Engineering of Rubber Products: Concepts, Tools, and Techniques explains the principles and science behind rubber formulation development by reverse engineering methods. The book describes the tools and analytical techniques used to discover which materials and processes were used to produce a particular vulcanized rubber compound from a combination of raw rubber, chemicals, and pigments. A Compendium of Chemical, Analytical, and Physical Test Methods Organized into five chapters, the book first reviews the construction of compounding ingredients and formulations, from elastomers, fillers, and protective agents to vulcanizing chemicals and processing aids. It then discusses chemical and analytical methods, including infrared spectroscopy, thermal analysis, chromatography, and microscopy. It also examines physical test methods for visco-elastic behavior, heat aging, hardness, and other features. A chapter presents important reverse engineering concepts. In addition, the book includes a wide variety of case studies of formula reconstruction, covering large products such as tires and belts as well as smaller products like seals and hoses. Get Practical Insights on Reverse Engineering from the Book’s Case Studies Combining scientific principles and practical advice, this book brings together helpful insights on reverse engineering in the rubber industry. It is an invaluable reference for scientists, engineers, and researchers who want to produce comparative benchmark information, discover formulations used throughout the industry, improve product performance, and shorten the product development cycle.
The core content of this book is derived from the author’s experience as a Senior Technocrat, associated with the rubber industry in the aspects of Production, R&D and new plant erection and commissioning. This book is dedicated to a variety of Rubber Starting Point Formulations that could be very useful for the rubber industry. The rubber industry is an important resource-based industry in India. Over many decades, the rubber industry has witnessed steady and strong growth. Rubber can be processed in many ways to manufacture a wide range of products. This book provides the starting point formulations that cover the manufacturing processes of rubber products such as calendaring, extrusion and molding. Thus, the book is very useful for new entrepreneurs, existing units, technical institutions and technocrats. These formulations are based on General Compounding Principles and properties such as Tensile Strength, Tear Resistance, The Crescent Tear Test, The Hardness of Rubber, Abrasion Resistance, Flex Cracking Resistance, Resilience, Heat Build-up, and Temperature Resistance. The formulations are aimed at products like Retreading Materials, Conveyor Belting, Transmission Belting and Hose, Footwear, Rubber Roller, Medical Applications, O rings and Seals, Rubber Blends and Manufacture of Latex Products.
This review outlines each technique used in rubber analysis and then illustrates which methods are applied to determine which facts. This d104 is a good introduction to a very complex subject area and will enable the reader to understand the basic concepts of rubber analysis. Around 350 abstracts from the Rapra Polymer Library database accompany this review, to facilitate further reading. These include core original references together with abstracts from some of the latest papers on rubber analysis.
In this engaging book, Stephen Nugent offers an in-depth historical anthropology of a widely recognised feature of the Amazon region, examining the dramatic rise and fall of the rubber industry. He considers rubber in the Amazon from the perspective of a long-term extractive industry that linked remote forest tappers to technical innovations central to the industrial transformation of Europe and North America, emphasizing the links between the social landscape of Amazonia and the global economy. Through a critical examination focused on the rubber industry, Nugent addresses myths that continue to influence perceptions of Amazonia. The book challenges widely held assumptions about the hyper-naturalism of the ‘lost world’ of the Amazon where ‘the challenge of the tropics’ is still to be faced and the ‘frontiers of development’ are still to be settled. It is relevant for students and scholars of anthropology, Latin American studies, history, political ecology, geography and development studies.
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry
About ten years after the publication of the Second Edition (1973), it became apparent that it was time for an up-date of this book. This was especially true in this case, since the subject matter has traditionally dealt mainly with the structure, properties, and technology of the various elastomers used in industry, and these are bound to undergo significant changes over the period of a decade. In revising the contents of this volume, it was thought best to keep the orig inal format. Hence the first five chapters discuss the same general subject matter as before. The chapters dealing with natural rubber and the synthetic elastomers are up-dated, and an entirely new chapter has been added on the thermoplastic elastomers, which have, of course, grown tremendously in importance. Another innovation is the addition of a new chapter, "Miscellaneous Elastomers," to take care of "old" elastomers, e.g., polysulfides, which have decreased some what in importance, as well as to introduce some of the newly-developed syn thetic rubbers which have not yet reached high production levels. The editor wishes to express his sincere appreciation to all the contributors, without whose close cooperation this task would have been impossible. He would especially like to acknowledge the invaluable assistance of Dr. Howard Stephens in the planning of this book, and for his suggestion of suitable authors.