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This book details the peculiarities of the requirements for refractories designed for aluminium metallurgical process: reduction, cast house, and anode production. The author describes requirements specific to the properties and structure of refractory materials that differentiate it from the refractories for ferrous metallurgy and other refractories. A comparison is drawn between the properties and structure of refractories and carbon cathode materials from different points of view: from the point of physical chemistry and chemistry interactions during the metallurgical process and from the point of design of reduction pots and furnaces with the aspect to the service life time of metallurgical aggregates.
This book details the rigorous requirements for refractories designed for aluminium metallurgical processes: reduction, cast house, and anode production. The author describes requirements specific to the properties and structure of refractory materials that differentiate it from materials used for ferrous metallurgy, among others. A comparison is drawn between the properties and structure of refractories and carbon cathode materials from different points of view: from the perspective of physical chemistry and chemical interactions during the metallurgical process and from the aspect of designing reduction pots and furnaces to accommodate the lifetime of metallurgical aggregates that are a part of aluminum refractory processes.
In this valuable handbook, various monolithic refractories currently in use are described in detail, with particular attention paid to their chemical and physical behaviors during manufacturing, installation, and the duty cycle. Critical aspects of reactions involved within the refractory body as it approaches the used temperature within the processing environment are addressed from the practitioner's point of view. To ensure optimum performance, the application, installation, and design of refractory components are described in detail. In short, the book contains a comprehensive discussion on monolithic refractories concerning their formulation, manufacture, and use. The information is most current, with suitable tables and figures. Also, historical perspectives on the evolution of the refractory industry are provided. This book is primarily designed to serve as a handbook for practicing ceramic engineers, scientists, raw material suppliers, and research and development personnel in the refractory manufacturing industry and industries associated with high temperature material processing. It may also be used in courses for ceramic engineering students specializing in refractories. Contents: Raw MaterialsCastable RefractoriesPumpable CastablesPlastic RefractoriesRamming MixesGunning MixesMortarsCoatingsDry VibratablesWear MechanismsManufacturingApplication DesignsEvaluation and TestsLining Readership: Professionals dealing with refractories — raw material suppliers, manufacturers and users. keywords:Alumina;Silica;Mullite;Colloidal Silica;Trough;Tundish;Castable;Pumpable;Ramming Mix;Gunning Mix
This valuable handbook details the various monolithic refractories currently in use, and pays particular attention to their chemical and physical behaviors during manufacturing, installation, and the duty cycle. It addresses, from the practitioner's point of view, the critical aspects of reactions involved with the refractory body as it approaches the used temperature with the processing environment. To ensure optimum performance, it describes the application, installation, and design of refractory components. The handbook includes suitable tables and figures, and provides an historical perspective on the evolution of the refractory industry. Practicing ceramic engineers, scientists, raw material suppliers, and research and development personnel in the refractory manufacturing industry will find this book invaluable. Also suitable as a reference for courses in ceramic engineering specializing in refractories.
Encompasses the entire range of industrial refractory materials and forms: properties and their measurement, applications, manufacturing, installation and maintenance techniques, quality assurance, and statistical process control.
This updated reprint provides up-to-date information on refractories technology presented by recognized experts in the field. Produced from focused sessions of two Refractory Ceramics Division meetings, refractory scientists from around the world were invited to provide overviews of the scientific principles related to refractory manufacturing and performance. The result is this informative volume and a current view of the Fundamentals of Refractory Technology. Proceedings of the Lecture Series presented at the 101st and 102nd Annual Meetings held April 25-28, 1999, in Indiana and April 30-May 3, 2000, in Missouri; Ceramics Transactions, Volume 125.
What makes this book unique is a specific focus on aluminum recovery, rather than just recycling in general. It also offers an integrated discussion of scrap recovery and re-melting operations and includes economic as well as technical elements of recycling. Important topics include a discussion of the scrap aluminum marketplace and how secondary aluminum is collected and sorted, the design and operation of furnaces for melting scrap, the refining of molten aluminum, and the recovery and processing of dross from re-melting operations. This second edition features more information on aluminum scrap pricing and the economics of recycling, the analysis of dross processing methods currently in use by the industry, and drosses produced. The book has been updated throughout to include the most up-to-date information.
Proceedings containing 231 manuscripts that were submitted and approved for the 13th biennial worldwide refractories congress recognized as the Unified International Technical Conference on Refractories(UNITECR), held September 10-13, 2013.
This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.