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Quality Management in Plastics Processing provides a structured approach to the techniques of quality management, also covering topics of relevance to plastics processors. The book's focus isn't just on implementation of formal quality systems, such as ISO 9001, but about real world, practical guidance in establishing good quality management. Ultimately, improved quality management delivers better products, higher customer satisfaction, increased sales, and reduced operation costs. The book helps practitioners who are wondering how to begin implementing quality management techniques in their business focus on key management and technical issues, including raw materials, processing, and operations. It is a roadmap for all company operations, from people, product design, sales/marketing, and production – all of which are impacted by, and involved in, the implementation of an effective quality management system. Readers in the plastics processing industry will find this comprehensive book to be a valuable resource. - Helps readers deliver better products, higher customer satisfaction, and increased profits with easily applicable guidance for the plastics industry - Provides engineers and technical personnel with the tools they need to start a process of continuous improvement in their company - Presents practical guidance to help plastics processing companies organize, stimulate, and complete effective quality improvement projects
Cost Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Fourth Edition, makes readers think about current practices and how to go forward with effective cost management. This is a practical workbook that provides a structured approach to reducing costs in plastics processing for all the major plastics shaping processes (moulding, extrusion, forming) as well as elsewhere in the company (e.g., in factory services and non-manufacturing areas). Competition in all manufacturing sectors is increasing, and there is continuous pressure to drive costs down and to increase cost management. Good cost management improves profits and margins, improves management control and opens the door to becoming a world-class company. The approach throughout this book looks rigorously at where costs are incurred and proposes projects and targets for cost reduction. This book is designed to provide a well-structured map broken down into simple tasks and achievable goals. This book offers a structured approach to the techniques of cost management, from how costs are calculated by accountants, to the effective use of machines and labor, to the minimization of waste. It begins by looking at traditional methods of accounting and costing and whether these are helpful or accurate for project management. Practical examples of cost management in plastics processing are included, together with many useful flow charts and diagrams to illustrate the points under discussion. - Enables plastics processors to institute an effective cost management system, going beyond simply trying to cut costs - Provides a holistic perspective on cost management, shining a light on areas on costs which may not have previously been considered or accounted for, and proposing projects and targets for cost reduction - Serves as a route map to help companies move toward improved margins and greater profitability
Energy Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Third Edition, addresses energy benchmarking and site surveys, how to understand energy supplies and bills, and how to measure and manage energy usage and carbon footprinting. The book's approach highlights the need to reduce the kWh/kg of materials processed and the resulting permanent reductions in consumption and costs. Every topic is covered in a 2-page spread, providing the reader with clear actions and key tips for success. This revised third edition covers new developments in energy management, power supply considerations, automation, assembly operations, water footprinting, and transport considerations, and more. Users will find a practical workbook that not only shows how to reduce energy consumption in all the major plastics shaping processes (moulding, extrusion, forming), but also provides tactics that will benefit other locations in plants (e.g. in factory services and nonmanufacturing areas). - Enables plastics processors in their desire to institute an effective energy management system, both in processing and elsewhere in the plant - Provides a holistic perspective, shining a light on areas where energy management methods may have not been previously considered - Acts as a roadmap to help companies move towards improved sustainability and cost savings
An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.
This book is a comprehensive and timely compilation of strategy, methods, and implementation of a proof of concept modified quality module of Good Laboratory Practices (GLP). This text provides a historical overview of GLP and related standards of quality assurance practices in clinical testing laboratories as well as basic research settings. It specifically discusses the need and challenges in audit, documentation, and strategies for its implications in system-dependent productivity striving research laboratories. It also describes the importance of periodic training of study directors as well as the scholars for standardization in research processes. This book describes different documents required at various time points of a successful Ph.D and post-doc tenure along with faculty training besides entire lab establishments. Various other areas including academic social responsibility and quality assurance in the developing world, lab orientations, and communication, digitization in data accuracy, auditability and back traceability have also been discussed. This book will be a preferred source for principal investigators, research scholars, and industrial research centers globally. From the foreword by Ratan Tata, India “This book will be a guide for students and professionals alike in quality assurance practices related to clinical research labs. The historical research and fundamental principles make it a good tool in clinical research environments. The country has a great need for such a compilation in order to increase the application of domestic capabilities and technology”
This book focuses on plastics process analysis, instrumentation for modern manufacturing in the plastics industry. Process analysis is the starting point since plastics processing is different from processing of metals, ceramics, and other materials. Plastics materials show unique behavior in terms of heat transfer, fluid flow, viscoelastic behavior, and a dependence of the previous time, temperature and shear history which determines how the material responds during processing and its end use. Many of the manufacturing processes are continuous or cyclical in nature. The systems are flow systems in which the process variables, such as time, temperature, position, melt and hydraulic pressure, must be controlled to achieve a satisfactory product which is typically specified by critical dimensions and physical properties which vary with the processing conditions. Instrumentation has to be selected so that it survives the harsh manufacturing environment of high pressures, temperatures and shear rates, and yet it has to have a fast response to measure the process dynamics. At many times the measurements have to be in a non-contact mode so as not to disturb the melt or the finished product. Plastics resins are reactive systems. The resins will degrade if the process conditions are not controlled. Analysis of the process allows one to strategize how to minimize degradation and optimize end-use properties.
The book provides clear explanations for newcomers to the subject as well as contemporary details and theory for the experienced user in plastics waste management. It is seldom that a day goes by without another story or photo regarding the problem of plastics waste in the oceans or landfills. While important efforts are being made to clear up the waste, this book looks at the underlying causes and focuses on plastics waste management. Plastics manufacturers have been slow to recognize their environmental impact compared with more directly polluting industries. However, the environmental pressures concerning plastics have forced the industry to examine their own recycling operations and implement plastics waste management. Plastics Waste Management realizes two ideals: That all plastics should be able to persist for as long as plastics are required, and that all plastics are recycled in a uniform manner regardless of the length of time for which it persists. The book examines plastics waste management and systems for the environment, as well the management approaches and techniques which are appropriate for managing the environment. It serves as an excellent and thoughtful plastics waste management handbook. This groundbreaking book: Identifies deficiencies in plastics waste management Extrapolates from experiences to draw some conclusions about plastics waste for persistence Describes methods how the waste related processing techniques should be used in recycling Shows how the consumer and industry can assess the performance of plastics waste management Explains waste utilization by recycling techniques as well as waste reduction Life cycle assessment as an important technique for recycling of persistent plastics waste.
This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.
Practical Regulation-focused Considers machinery and processes as well as the workforce
This is an updated and revised version of a book published by RAPRA in 1985 'Noise in the Plastics Processing Industry'. The original version provided guidance to managers and engineers in the plastics industry on ways to reduce high noise levels in the workplace, in order to reduce risk of noise induced hearing damage to employees. Practical methods for reducing noise from industrial machinery in general were described and then illustrated with 25 case studies all relating to plastics processing machines such a granulators, shredders, extruders and injection moulders.Noise control techniques described include standard noise control measures such as enclosures, silencers and the use of sound insulating, sound absorbing materials, use of vibration isolation and damping. Most of these techniques have not changed since 1985, however one new technique is now available - the use of active noise control methods. The scope of the revised text has been extended to include chapters on environmental noise, European Union machinery noise emission regulations, hearing protection and prediction of noise levels, and the design of quieter workplaces.A new chapter of case studies has been added which reviews many already published case studies and introduces some new ones.