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For mechanical and chemical engineers working for engineering construction as well as process manufacturing companies with responsibility for plant layout, piping, and construction; and for engineering students. Based on the authors' collective 65 years of experience in the engineering construction industry, this profusely illustrated, comprehensive guidebook presents tried-and-true workable methods and rules of thumb for plant layout and piping design for the process industries. Content is organized and presented for quick-reference on- the-job or for systematic study of specific topics. KEY TOPICS: Presents general concepts and principles of plant layout -- from basic terminology and input requirements to deliverables; deals with specific pieces of equipment and their most efficient layout in the overall plant design configuration; addresses the plant layout requirements for the most common process unit equipment; and considers the computerized tools that are now available to help plant layout and piping designers.
James O. Pennock has compiled 45 years of personal experience into this how-to guide. Focusing on the position of "lead in charge," this book is an indispensable resource for anyone, new or seasoned veteran, whose job it is to lead the piping engineering and design of a project. The "lead" person is responsible for the successful execution of all piping engineering and design for a project, technical and non-technical aspects alike. The author defines the roles and responsibilities a lead will face and the differences found in various project types. - Incorporates four decades of personal experience in a How-To guide - Focuses on the position of "lead in charge" - Includes coverage of topics often ignored in other books yet essential for success: management, administrative, and control responsibilities
The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today's operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. - Delivers a practical guide to pipe supports, structures and hangers available in one go-to source - Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop - Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE - Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports - Covers piping stress analysis and the daily needed calculations to use on the job
This book is designed as a complete guide to manufacturing, installation, inspection, testing and commissioning of process plant piping. It provides exhaustive coverage of the entire piping spool fabrication, including receiving material inspection at site, material traceability, installation of spools at site, inspection, testing and pre-commissioning activities. In nutshell, it serves as a complete guide to piping fabrication and erection. In addition, typical formats for use in piping fabrication for effective implementation of QA/QC requirements, inspection and test plans, and typical procedures for all types of testing are included. Features: Provides an overview of development of piping documentation in process plant design with number of illustrations Gives exposure to various codes used in piping and pipelines within its jurisdiction Quick reference guide to various applicable sections of ASME B 31.3 provided Coverage of entire construction contractors' scope of work with regard to plant piping Written with special emphasis on practical aspects of construction and final documentation of plant piping for later modifications/investigations This book is aimed at mechanical, process and plant construction engineers/supervisors, specifically as a guide to all novices in the above disciplines.
Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the 'why' underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. - Based on interviews with over 200 professional process plant designers - Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects - Includes advice on how to choose and use the latest CAD tools for plant layout - Ensures that all methodologies integrate to comply with worldwide risk management legislation
This Piping Engineering Book is one-of-a-kind. This book is structured to raise the level of expertise in piping design and to improve the competitiveness in the global markets. This course provides various piping system designs, development skills and knowledge of current trends of plant layout. The students are given case studies to develop their professional approach. Piping Engineering is a specialized discipline of Mechanical Engineering which covers the design of piping and layout of equipment's and process units in chemical, petrochemical or hydrocarbon facilities. Piping Engineers are responsible for the layout of overall plant facilities, the location of equipment's and process units in the plot and the design of the connected piping as per the applicable codes and standards to ensure safe operation of the facilities for the design life. Piping can be defined as an assembly of piping components used to convey or distribute process fluid from one item of equipment to another in a process plant. The piping components that form a part of this assembly are pipes, fittings, flanges, valves, piping specials, bolts and gaskets. This definition also includes pipe-supporting elements such as pipe shoes but does not include support structures such as pipe racks, pipe sleepers and foundations. As per ASME B31.3, the piping designer is responsible to the owner for assurance that the engineering design of the piping complies with the requirements of this code and any additonal requirements established by the owner. Piping Engineering is a very important aspect of plant facility design and extends way beyond designing piping as per ASME Codes. There are various ASME codes used for piping. Most of the plant facilities in the petrochemical and hydrocarbon industry will use ASME B31.3 code for design of process piping. Every industrial plant has numerous piping systems that must function reliably and safely. Piping systems are often easy to ignore or take lightly. However, industry around the world continuously experiences pipe failures, sometimes with catastrophic results. Plant personnel expect piping systems that operate safely, and plant owners need piping systems that are reliable. This course introduces the engineers, to the fundamental considerations, the evaluation criteria and the primary solutions in the design of piping systems. The types of common failure modes are described, with the general approaches to determining if a piping system design is adequate for operation. Pipe support types are described, and their normal applications. This is not a pipe stress analysis course, but is much broader in context and only briefly introduces pipe stress analysis. This book is intended for those who interface with piping design, maintenance and operation, and those who may be starting to work in piping engineering.
Whether it's called "fixed equipment (at ExxonMobil), "stationary equipment (at Shell), or "static equipment (in Europe), this type of equipment is the bread and butter of any process plant. Used in the petrochemical industry, pharmaceutical industry, food processing industry, paper industry, and the manufacturing process industries, stationary equipment must be kept operational and reliable for companies to maintain production and for employees to be safe from accidents. This series, the most comprehensive of its kind, uses real-life examples and time-tested rules of thumb to guide the mechanical engineer through issues of reliability and fitness-for-service. This volume on piping and pipeline assessment is the only handbook that the mechanical or pipeline engineer needs to assess pipes and pipelines for reliability and fitness-for-service.* Provides essential insight to make informed decisions on when to run, alter, repair, monitor, or replace equipment* How to perform these type of assessments and calculations on pipelines is a 'hot' issue in the petrochemical industry at this time* There is very little information on the market right now for pipers and pipeliners with regard to pipe and pipeline fitness-for-service
An essential guide for developing and interpreting piping and instrumentation drawings Piping and Instrumentation Diagram Development is an important resource that offers the fundamental information needed for designers of process plants as well as a guide for other interested professionals. The author offers a proven, systemic approach to present the concepts of P&ID development which previously were deemed to be graspable only during practicing and not through training. This comprehensive text offers the information needed in order to create P&ID for a variety of chemical industries such as: oil and gas industries; water and wastewater treatment industries; and food industries. The author outlines the basic development rules of piping and instrumentation diagram (P&ID) and describes in detail the three main components of a process plant: equipment and other process items, control system, and utility system. Each step of the way, the text explores the skills needed to excel at P&ID, includes a wealth of illustrative examples, and describes the most effective practices. This vital resource: Offers a comprehensive resource that outlines a step-by-step guide for developing piping and instrumentation diagrams Includes helpful learning objectives and problem sets that are based on real-life examples Provides a wide range of original engineering flow drawing (P&ID) samples Includes PDF’s that contain notes explaining the reason for each piece on a P&ID and additional samples to help the reader create their own P&IDs Written for chemical engineers, mechanical engineers and other technical practitioners, Piping and Instrumentation Diagram Development reveals the fundamental steps needed for creating accurate blueprints that are the key elements for the design, operation, and maintenance of process industries.
The Planning Guide to Piping Design, Second Edition, covers the entire process of managing and executing project piping designs, from conceptual to mechanical completion, also explaining what roles and responsibilities are required of the piping lead during the process. The book explains proven piping design methods in step-by-step processes that cover the increasing use of new technologies and software. Extended coverage is provided for the piping lead to manage piping design activities, which include supervising, planning, scheduling, evaluating manpower, monitoring progress and communicating the piping design. With newly revised chapters and the addition of a chapter on CAD software, the book provides the mentorship for piping leads, engineers and designers to grasp the requirements of piping supervision in the modern age. - Provides essential standards, specifications and checklists and their importance in the initial set-up phase of piping project's execution - Explains and provides real-world examples of key procedures that the piping lead can use to monitor progress - Describes project deliverables for both small and complex size projects - Offers newly revised chapters including a new chapter on CAD software