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This is the first in-depth presentation in book form of current analytical methods for optimal design, selection and evaluation of instrumentation for process plants. The presentation is clear, concise and systematic-providing process engineers with a valuable tool for improving quality, costs, safety, loss prevention, and production accounting. From Chapter 1 Introduction "Instrumentation is needed in process plants to obtain data that are essential to perform several activities. Among the most important are control, the assessment of the quality of products, production accounting... and the detection of failures related to safety. In addition, certain parameters than cannot be measured directly, such as heat exchanger, fouling or column deficiencies, are of interest. Finally, new techniques, such as on-line optimization, require the construction of reliable computer models for which the estimation of process parameters is essential. "This book concentrates on the tasks of determining the optimal set of measured variables and selecting the accuracy and reliability of the corresponding instruments. The goal is to obtain sufficiency accurate and reliable estimates of variables of interest while filtering bad data due to possible instrument malfunction. An additional goal is to observe and diagnose single and multiple process faults." From the Preface "There is a vast amount of literature devoted to the selection and good maintenance of instruments. This literature covers the selection of the right instrument for a particular range and system, but only after the desired accuracy and reliability of measurement have been established. Little has been written on how to systematically determine the right accuracy and reliability needed when selecting an instrument, much less how much redundancy is needed for a particular system. The key variables that needed estimation come from control requirements, as well as monitoring needs for safety, quality control and production accounting. These are the starting points of the design methodology. This book concentrates on determining the optimal accuracy and reliability of instruments and their location. To determine this, certain desired properties of the system of instruments are used as constraints while the cost is minimized. These properties, among others are variable observability, system reliability and precision of certain variables. "This book is not a textbook. Rather it is intended to be an organized collection of the most relevant work in this area.... It has been written with the intention of making it readable by engineers with some background in linear algebra, mathematical optimization and graph theory. It is organized so that the complexity of the sensor network design is addressed step by step." The information in this new book serves the needs of chemical and other process engineers involved in instrumentation and control, maintenance, plant operations, process design, process development, quality control, safety, and loss prevention. Illustrations and Tables The text is supplemented with more than 100 flow charts, diagrams and other schematics that illustrate procedures, systems and instrumentation. More than 70 tables provide useful reference data. The Author Dr. Miguel J. Bagajewicz brings to this new book his extensive experience in design, data management, teaching and writing in the area of process engineering. He received his M.S. and Ph.D. in Chemical Engineering from the California Institute of Technology. He is presently Associate Professor, School of Chemical Engineering and Materials Science, and Director, Center for Engineering Optimization at the University of Oklahoma. He is the author or co-author of more than 100 journal articles, conference presentations, and reports, and the author of articles on data reconciliation and sensor location in the Instrument Engineers' Handbook, fourth edition. He is a member of the American Institute of Chemical Engineers (AIChE), and on the executive committee of the Central Oklahoma Chapter.
This book provides a training course for I and C maintenance engineers in power, process, chemical, and other industries. It summarizes all the scattered literature in this field. The book compiles 30 years of knowledge gained by the author and his staff in testing the I and C systems of nuclear power plants around the world. It focuses on process temperature and pressure sensors and the verification of these sensors’ calibration and response time.
A practical introductory guide to the principles of process measurement and control. Written for those beginning a career in the instrumentation and control industry or those who need a refresher, the book will serve as a text or to supercede the mathematical treatment of control theory that will continue to be essential for a well-rounded understanding. The book will provide the reader with the ability to recognize problems concealed among a mass of data and provide minimal cost solutions, using available technology.
Strong theoretical and practical knowledge of process control is essential for plant practicing engineers and operators. In addition being able to use control hardware and software appropriately, engineers must be able to select or write computer programs that interface the hardware and software required to run a plant effectively. Designed to help readers understand control software and strategies that mimic human activities, Fundamentals of Automatic Process Control provides an integrated introduction to the hardware and software of automatic control systems. Featured Topics Basic instruments, control systems, and symbolic representations Laplacian mathematics for applications in control systems Various disturbances and their effects on uncontrolled processes Feedback control loops and traditional PID controllers Laplacian analysis of control loops Tuning methods for PID controllers Advanced control systems Virtual laboratory software (included on downloadable resources) Modern plants require operators and engineers to have thorough knowledge of instrumentation hardware as well as good operating skills. This book explores the theoretical analysis of the process dynamics and control via a large number of problems and solutions spread throughout the text. This balanced presentation, coupled with coverage of traditional and advanced systems provides an understanding of industrial realities that prepares readers for the future evolution of industrial operations.
Answers to what makes an instrument reliable and maintainable frequently lie outside the manufacturers' manuals. These sometimes are revised procedures, test methods, or physical modifications. This book provides complete information for 26 widely used instruments including pumps and valves used in process control. This includes application, principle of operation, accuracy and repeatability, manufacture's options, installation, designer checklist, maintenance and calibration, deficiencies, and references. It is a guide to for the selection, application, and maintenance of primary elements and final control elements.
Instrumentation in Process Control details the elements of transducers utilized in doing various measurements. The book also deals with the problems in data gathering from physical processes. The text also examines the different schemes of relaying or showing the data and compares the many ways by which data could be processed. The first chapter opens with an introduction to the study; it then proceeds to talk about primary measurements and notes the importance of selecting the transducer, having precision in measurements, and having a properly designed system. This chapter also presents various tips with regards to a better measurement and data handling. Chapter 2 is about interpreting a transducer's performance, while the next several chapters revolve around measurements. Measurements discussed include those for temperature, pressure, liquid density, displacement, and flow. The book highlights in Chapter 8 the tachometry and provides in Chapters 9 and 10 the lessons on analogue-to-digital conversions. The last three chapters are reserved for computing corrections, data transmission, and digital control techniques, including the fundamentals of these concepts. The text is a great reference and beneficial for students, teachers, researchers, and casual readers, as the book offers a wide information on instrumentation.
Plant Flow Measurement and Control Handbook is a comprehensive reference source for practicing engineers in the field of instrumentation and controls. It covers many practical topics, such as installation, maintenance and potential issues, giving an overview of available techniques, along with recommendations for application. In addition, it covers available flow sensors, such as automation and control. The author brings his 35 years of experience in working in instrumentation and control within the industry to this title with a focus on fluid flow measurement, its importance in plant design and the appropriate control of processes. The book provides a good balance between practical issues and theory and is fully supported with industry case studies and a high level of illustrations to assist learning. It is unique in its coverage of multiphase flow, solid flow, process connection to the plant, flow computation and control. Readers will not only further understand design, but they will also further comprehend integration tactics that can be applied to the plant through a step-by-step design process that goes from installation to operation. Provides specification sheets, engineering drawings, calibration procedures and installation practices for each type of measurement Presents the correct flow meter that is suitable for a particular application Includes a selection table and step-by-step guide to help users make the best decision Cover examples and applications from engineering practice that will aid in understanding and application
Time to invest in new instruments and controls? Before you make your move, consult the process control engineer's #1 decision-maker! When it comes to selecting process instruments, you can't afford to make the wrong decision. And, with McGraw-Hill's new Process Instrumentation Applications Manual as your guide, you never will again--we guarantee it! From making hardware decisions to taking process measurements to dealing with system deviations, this powerful decision-maker has you covered!