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Originating in the process compressor industry, this text primarily addresses: rotating equipment engineers, project engineers, engineering contractors, and compressor user companies in oil and gas field operations, natural gas processing, petroleum refining, petrochemical processing, industrial refrigeration, and chemical industries. It enables the reader to assess compressors and defines the constraints influencing the compressor design.
A mechanical engineer with a Pennsylvania turbomachinery company, A ungier describes his own system and strategy for designing and analyzing centrifugal compressor aerodynamics. To address the novice as well as the experienced in the field, he presents the basic thermodynamic and fluid dynamic principles, empirical models, and key numerical methods that form the basis of his methods. His strategy, or design practice, he found harder to describe because it involves a process of reasoning rather than following an established set of principles. He recognizes that his is only one of many possible methods, but makes no effort to compare or contrast his with any other.
A modern reference to the principles, operation, and applications of the most important compressor types Thoroughly addressing process-related information and a wider variety of the major compressor types of interest to process plants, Compressors and Modern Process Applications uniquely covers the systematic linkage of fluid processing machinery to the processes they serve. This book is a highly practical resource for professionals responsible for purchasing, servicing, or operating compressors. It describes the main features of over 300 petrochemical and refining schematics and associated process descriptions involving compressors and expanders in modern industry. The organized presentation of this reference covers first the basics of compressors and what they are, and then progresses to important operational and process issues. It then explains the underlying principles, operating modes, selection issues, and major hardware elements for compressors. Topics include double-acting positive displacement compressors, rotary positive displacement compressors, understanding centrifugal process gas compressors, power transmission and advanced bearing technology, centrifugal compressor performance, gas processing and turbo-expander applications, and compressors typically found in petroleum refining and other petrochemical processes. Suitable for plant operation personnel, machinery engineering specialists, process engineers,as well as undergraduate students of this subject, this book's special features include: Flow schematics of modern process units and processes used in gas transport, gas conditioning, petrochemical manufacture, and petroleum refining Listings of licensors for each process on the flow schematics Identification of each process flow schematic of compressors, cryogenic, and hot gas expanders at their respective locations Important overview of surge control, estimating compressor performance, applications for air separation and gas processing plants, petroleum refinery issues, and important criteria that govern compressor selection and application Placing hundreds of associated process flow schematics at the fingertips of professionals and students, author and industry expert Heinz Bloch facilitates comprehension of the workings of various petrochemical, oil refining, and product upgrading processes that are served by compressors.
This practical reference provides in-depth information required to understand and properly estimate compressor capabilities and to select the proper designs. Engineers and students will gain a thorough understanding of compression principles, equipment, applications, selection, sizing, installation, and maintenance. The many examples clearly illustrate key aspects to help readers understand the "real world" of compressor technology.Compressors: Selection and Sizing, third edition is completely updated with new API standards. Additions requested by readers include a new section on diaphragm compressors in the reciprocating compressors chapter, and a new section on rotor dynamics stability in the chapter on diaphragm compressors.The latest technology is presented in the areas of efficiency, 3-D geometry, electronics, CAD, and the use of plant computers. The critical chapter on negotiating the purchase of a compressor now reflects current industry practices for preparing detailed specifications, bid evaluations, engineering reviews, and installation. A key chapter compares the reliability of various types of compressors.*Everything you need to select the right compressor for your specific application.*Practical information on compression principles, equipment, applications, selection, sizing, installation, and maintenance.*New sections on diaphragm compressors and an introduction to rotor dynamics stability.
A comprehensive overview of fluid dynamic models and experimental results that can help solve problems in centrifugal compressors and modern techniques for a more efficient aerodynamic design. Design and Analysis of Centrifugal Compressors isacomprehensive overview of the theoretical fluid dynamic models describing the flow in centrifugal compressors and the modern techniques for the design of more efficient centrifugal compressors. The author — a noted expert in the field, with over 40 years of experience — evaluates relevant numerical and analytical prediction models for centrifugal compressors with special attention to their accuracy and limitations. Relevant knowledge from the last century is linked with new insights obtained from modern CFD. Emphasis is to link the flow structure, performance and stability to the geometry of the different compressor components. Design and Analysis of Centrifugal Compressors is an accessible resource that combines theory with experimental data and previous research with recent developments in computational design and optimization. This important resource Covers the basic information concerning fluid dynamics that are specific for centrifugal compressors and clarifies the differences with axial compressors Provides an overview of performance prediction models previously developed in combination with extra results from research conducted by the author Describes helpful numerical and analytical models for the flow in the different components in relation to flow stability, operating range and performance Includes the fundamental information for the aerodynamic design of more efficient centrifugal compressors Explains the use of computational fluid dynamics (CFD) for the design and analysis of centrifugal compressors Written for engineers, researchers and designers in industry as well as for academics specializing in the field, Design and Analysis of Centrifugal Compressors offers an up to date overview of the information needed for the design of more effective centrifugal compressors.
An introduction to the theory and engineering practice that underpins the component design and analysis of radial flow turbocompressors. Drawing upon an extensive theoretical background and years of practical experience, the authors provide descriptions of applications, concepts, component design, analysis tools, performance maps, flow stability, and structural integrity, with illustrative examples. Features wide coverage of all types of radial compressor over many applications unified by the consistent use of dimensional analysis. Discusses the methods needed to analyse the performance, flow, and mechanical integrity that underpin the design of efficient centrifugal compressors with good flow range and stability. Includes explanation of the design of all radial compressor components, including inlet guide vanes, impellers, diffusers, volutes, return channels, de-swirl vanes and side-streams. Suitable as a reference for advanced students of turbomachinery, and a perfect tool for practising mechanical and aerospace engineers already within the field and those just entering it.
Compressor Performance is a reference book and CD-ROM for compressor design engineers and compressor maintenance engineers, as well as engineering students. The book covers the full spectrum of information needed for an individual to select, operate, test and maintain axial or centrifugal compressors. It includes basic aerodynamic theory to provide the user with the "how's" and "why's" of compressor design. Maintenance engineers will especially appreciate the troubleshooting guidelines offered. Includes many example problems and reference data such as gas properties and flow meter calculations to enable easy analysis of compressor performance in practice. Includes companion CD with computer programs.M. Theodore Gresh has been with the Elliot Company in Jeannette, Pennsylvania, since 1975, initially working on the mechanical and aerodynamic design and application of centrifugal compressors.Unrivalled coverage of the theory and practical use of all kinds of compressors in industrial use from an industry-leading company sourceComplete subject reference and learning resource in one stop, suitable for newly graduated engineers and experienced professional reference useIncludes companion CD-ROM
The perfect primer for anyone responsible for operating or maintaining process gas compressors. Gas compressors tend to be the largest, most costly, and most critical machines employed in chemical and gas transfer processes. Since they tend to have the greatest effect on the reliability of processes they power, compressors typically receive the most scrutiny of all the machinery among the general population of processing equipment. To prevent unwanted compressor failures from occurring, operators must be taught how their equipment should operate and how each installation is different from one another. The ultimate purpose of this book is to teach those who work in process settings more about gas compressors, so they can start up and operate them correctly and monitor their condition with more confidence. Some may regard compressor technology as too broad and complex a topic for operating personnel to fully understand, but the author has distilled this vast body of knowledge into some key, easy to understand lessons for the reader to study at his or her own pace. This groundbreaking new work is a must-have for any engineer, operator, or manager working with process compressors. The main goals of this book are to: Explain important theories and concepts about gases and compression processes with a minimum of mathematics Identify key compressor components and explain how they affect reliability Explain how centrifugal compressors, reciprocating compressors, and screw compressors function. Explain key operating factors that affect reliabilityIntroduce the reader to basic troubleshooting methodologies Introduce operators to proven field inspection techniques Improve the confidence of personnel operating compressors by teaching them the basics of compressor theory Improve compressor reliability plantwide by teaching operating and inspection best practices Improve communication between operating and supporting plant personnel by providing a common vocabulary of compressor terms Help processing plants avoid costly failures by teaching operators how to identify early compressor issues during field inspections
Control engineers, mechanical engineers and mechanical technicians will learn how to select the proper control systems for axial and centrifugal compressors for proper throughput and surge control, with a particular emphasis on surge control. Readers will learn to understand the importance of transmitter speed, digital controller sample time, and control valve stroking time in helping to prevent surge. Engineers and technicians will find this book to be a highly valuable guide on compressor control schemes and the importance of mitigating costly and sometimes catastrophic surge problems. It can be used as a self-tutorial guide or in the classroom with the book's helpful end-of-chapter questions and exercises and sections for keeping notes.
Compression Machinery for Oil and Gas is the go-to source for all oil and gas compressors across the industry spectrum. Covering multiple topics from start to finish, this reference gives a complete guide to technology developments and their applications and implementation, including research trends. Including information on relevant standards and developments in subsea and downhole compression, this book aids engineers with a handy, single resource that will help them stay up-to-date on the compressors needed for today's oil and gas applications. - Provides an overview of the latest technology, along with a detailed discussion of engineering - Delivers on the efficiency, range and limit estimations for machines - Pulls together multiple contributors to balance content from both academics and corporate research