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Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.
Practical Lubrication for Industrial Facilities – Fourth Edition, is a blueprint manual for any person, department, or corporation wanting to acquire practical working knowledge in the field of industrial lubrication study and application. For this all-new fourth edition, the book has been extensively rewritten and updated for improved clarity and understanding. The addition of color tables, diagrams, and photographs serves to provide an improved text that is comprehensive, meaningful, practical, and easier to read. With the advent of the ISO 55001 asset management standard, the ICML 55® world lubrication standard, and the rapidly rising interest and professional industrial lubrication certification of engineers and maintenance/lubrication practitioners working in the field of mechanized equipment assets, this book provides a one-stop reference manual for individuals, departments and corporations who wish to study/understand practical lubrication theory and its real-world application within the industry. Furthermore, the book is designed to deliver the basic building blocks required to implement a practical and meaningful lubrication management program that meets and exceeds the requirements set out in the aforementioned ISO 55001 and ICML 55 standards, designed to truly define "World Class."
Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.
The book describes the methods and procedures to optimally applying lubricant to all kinds of general purpose machines. These include process pumps, electric motors and other equipment incorporating rolling element bearing where traditional methods are usually very much out of step with best available practices. Failure analysis, reliability strategies, remedial steps or desirable substitute approaches are also explained.
Fluid movers are extensively used in the process industries. New machines are specified, designed, manufactured and installed in a way that ensures their safety and reliability. Existing machines may be upgraded or retrofitted during maintenance or repair. This book describes how improved components and better lubricant application provisions, among other experience-based measures, can safely extend operating life and increase profitability.
This superb reference provides a thorough understanding of lubricant-related manufacturing problems and procedures, from specification, selection, substitution, application, and analysis to replacement, in-situ purification, consolidation, handling, and storage. It compares lubrication strategies for electric motor bearings; closed and open and large and small gears; compressors and gas engines; and steam and gas turbines, highlighting machine components that require proper lubrication for long-term, satisfactory, and economical operation. Presenting comprehensive introductory material that emphasizes the four lubricant categories and the significance of a lubricant's parameter, Practical Lubrication for Industrial Facilities discusses o applications essential for lube oil conservation and consolidation projects o heavy duty hydraulic oil requirements o mineral and synthetic food-grade oils o the merits of the most important synthetic hydrocarbon oils o appropriate lubricants for forest products and paper machinery o the characteristics of competitive lubricating greases o the benefits and pitfalls of particular pastes, waxes, and tribosystems o lubricant delivery systems, including centralized grease and fully automated oil mist lubrication systems o and much more! Containing a quick-reference glossary of industry terms, an on-the-job lubrication program manual, and numerous illustrations, Practical Lubrication for Industrial Facilities is a must-have source for mechanical, lubrication, chemical, automotive, aerospace, design, aeronautical, plant, power, system, maintenance, manufacturing, heat transfer, and petroleum engineers; tribologists; research and petroleum chemists; lubricant formulators; and upper-level undergraduate and graduate students in these disciplines.