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This book is aimed at potential customers and personnel in the injection moulding industry, and emphasises quality control, including working to the ISO 9001 Standard. It also highlights the need to consider the economics of operation prior to taking on new projects. Above all, the customer-manufacturer relationship is emphasised at all stages. The customer is encouraged to examine the capabilities of the manufacturer, and the manufacturer is encouraged to develop a good understanding of the exact requirements of the customer. This book is of value to all areas of a company, from those who purchase raw materials to those working in design, technology and production. It will provide a guide for automotive component buyers and should also be useful to a CEO or board member who is new to the industry.
This book details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Material flow is a critical parameter in moulding and there are sections covering rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation.The text is supported by 74 tables, many of which list key properties and processing parameters, and 233 figures; there are also many photographs of machinery and mouldings to illustrate key points. Troubleshooting flow charts are also included to indicate what should be changed to resolve common problems.Injection moulding in the Western World is becoming increasingly competitive as the manufacturing base for many plastic materials has moved to the East. Thus, Western manufacturers have moved into more technically difficult products and mouldings to provide enhanced added value and maintain market share. Technology is becoming more critical, together with innovation and quality control. There is a chapter on advanced processing in injection moulding covering multimaterial and assisted moulding technologies. This guide will help develop good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.Every injection moulder will find useful information in this text, in addition, this book will be of use to experts looking to fill gaps in their knowledge base as well as those new to the industry.ARBURG has been manufacturing injection moulding machines since 1954 and is one of the major global players. The company prides itself on the support offered to clients, which is exemplified in its training courses. This book is based on some of the training material and hence is based on years of experience.
This review has been written as a practical guide to rubber injection moulding. Many injection moulding processes produce rejects or scrap, because they depend on a b257 of variables. To eliminate waste it is necessary to learn how to recognise the variables that cause problems, and then experiment to understand their interdependence. This can be developed to a fine art and lead towards 'right first time' processing, the commercial ideal. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
Many variations of injection moulding have been developed and one of the rapidly expanding fields is multi-material injection moulding. This review looks at the many techniques being used, from the terminology to case studies. The three primary types of multi-material injection moulding examined are multi-component, multi-shot and over-moulding. The basic types of multi-material injection moulding, the issues surrounding combining different types of polymers and examples of practical uses of this technology are described.
This review first discusses mould release and then addresses mould fouling. Significant material and process variables are considered first and then practical guidance on the selection of release agents and surface treatments are addressed. This is followed by advice on mould cleaning and the assessment of mould sticking and mould fouling. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
Glassy and ductile plastics require toughening to improve their range of usefulness, particularly for engineering applications. Rubber-modified, toughened thermoplastics are already in widespread use. This review sets out to introduce this field and describe the state-of-the-art. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
NMR spectroscopy has emerged as one of the most important methods for the solid-state characterisation of polymers. This report gives an overview of the methods and applications of NMR to relevant polymer problems with an emphasis on how NMR can be used for materials characterisation and to understand structure-property relationships in polymers. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
This review sets out to describe the types of flame retardants available for compounding into plastics materials, mechanisms of action and uses. This review provides a clear overview of the state-of-the-art of flame retardancy for plastics. It highlights the new developments and the potential problems with legislation, together with the benefits to end users of protection from fire hazards. This review is accompanied by around 400 abstracts from papers and books in the Rapra Polymer Library.
This report describes the geometric structure of modular extruders, development of the various units of an extruder and their functions, the flow mechanisms and models of their behaviour and experimental studies of extruder performance and applications. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.