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Rotational moulding (also called rotomoulding or rotocasting), is a low pressure, high temperature manufacturing process that offers a very competitive alternative to blow moulding, thermoforming and injection moulding for the manufacture of hollow plastic parts. It offers designers the chance to produce relatively stress-free articles, with uniform wall thickness and potentially complex shapes. This second edition of the very popular Practical Guide to Rotational Moulding describes the basic aspects of the process and the latest state-of-the-art developments in the industry. It is completely revised and is extensively illustrated.This guide will be of interest both to students of polymer processing and those who work with rotational moulding equipment.
Practical Guide to Rotational Moulding, Third Edition, takes a step-by-step approach to rotomoulding, covering applications, moulds, machinery, materials, and design. This third edition has been thoroughly revised to include the latest advances, including novel materials and moulds, new products, and automation. The book begins with a chapter that introduces the rotational moulding process, analyses advantages and disadvantages, and explores common applications for rotomoulded products. The subsequent chapters provide detailed, methodical coverage of moulds, machinery, materials, and design for functionality, supported by clear illustrations and diagrams. Finally, challenges and future developments are discussed. This hands-on technical guide helps engineers, designers and practitioners to understand all aspects of rotomoulding, with the aim of producing performant end products and parts, with uniform wall thickness and potentially in complex shapes. The book is also of great interest to professionals across the plastics industry, as well as researchers and advanced students in plastics engineering, industrial design, mechanical engineering, chemical engineering, and materials science and engineering. - Provides a strong fundamental understanding of all aspects of the rotational moulding process, from material to finished product - Offers a highly practical combination of technical content and clear illustrations - Covers the latest developments in rotomoulding, including novel materials and moulds, new products, and automated systems
This book details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Material flow is a critical parameter in moulding and there are sections covering rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation.The text is supported by 74 tables, many of which list key properties and processing parameters, and 233 figures; there are also many photographs of machinery and mouldings to illustrate key points. Troubleshooting flow charts are also included to indicate what should be changed to resolve common problems.Injection moulding in the Western World is becoming increasingly competitive as the manufacturing base for many plastic materials has moved to the East. Thus, Western manufacturers have moved into more technically difficult products and mouldings to provide enhanced added value and maintain market share. Technology is becoming more critical, together with innovation and quality control. There is a chapter on advanced processing in injection moulding covering multimaterial and assisted moulding technologies. This guide will help develop good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.Every injection moulder will find useful information in this text, in addition, this book will be of use to experts looking to fill gaps in their knowledge base as well as those new to the industry.ARBURG has been manufacturing injection moulding machines since 1954 and is one of the major global players. The company prides itself on the support offered to clients, which is exemplified in its training courses. This book is based on some of the training material and hence is based on years of experience.
Latex-based technology forms a sizable fraction of natural and synthetic rubber technology and an introduction to the important technologies is beneficial to all practicing technical personnel. This book offers a condensed practical guidance on the technologies used for the production of important latex products. The book begins with a short history of natural rubber latex, formation in the tree and the tapping, storage and conversion of latex to marketable forms. It discusses preservation and concentration of natural rubber latex and the most widely used latex compounding ingredients. Dipping and casting techniques are discussed, as well as the technology related to foams, threads and adhesives. In addition, the book offers an introduction to important lattices such as styrene-co-butadiene rubber, acrylonitrile-co-butadiene, polychloroprene, polyvinyl chloride, and so on. Fully illustrated throughout, with photographs from actual production sites, this practical guide is ideal for academics, research and development managers, students of polymer technology and all those working in the latex industry.
Do you know how best to manage and reduce your energy consumption? This book gives comprehensive guidance on effective energy management for organisations in the polymer processing industry. This book is one of three which support the ENERGYWISE Plastics Project eLearning platform for European plastics processors to increase their knowledge and understanding of energy management. Topics covered include: Understanding Energy,
An authoritative reference on the processing and finishing of polymeric materials for scientists and practitioners Owing to their versatility and wide range of applications, polymeric materials are of great commercial importance. Manufacturing processes of commercial products are designed to meet the requirements of the final product and are influenced by the physical and chemical properties of the polymeric material used. Based on Wiley's renowned Encyclopedia of Polymer Science and Technology, Processing and Finishing of Polymeric Materials provides comprehensive, up-to-date details on the latest manufacturing technologies, including blending, compounding, extrusion,molding, and coating. Written by prominent scholars from industry, academia, and research institutions from around the globe, this reference features more than forty selected reprints from the Encyclopedia as well as new contributions, providing unparalleled coverage of such topics as: Additives Antistatic agents Bleaching Blowing agents Calendaring Casting Coloring processes Dielectric heating Electrospinning Embedding Processing and Finishing of Polymeric Materials is an ideal resource for polymer and materials scientists, chemists, chemical engineers, materials scientists, process engineers, and consultants, and serves as a valuable addition to libraries of chemistry, chemical engineering, and materials science in industry, academia, and government.
Rotational moulding has been available as a processing method for hollow plastic products for more than forty years, but for a long time it was regarded as a slow method limited to only a few plastics. Within the last ten to fifteen years there has been a dramatic change. Engineers and designers recognise the scope that rotational moulding offers for the production of relatively inexpensive, complex shapes with low levels of moulded-in stress. Materials suppliers are continually developing new grades of plastics as well as a wider selection of materials suited to the process. In addition, machinery suppliers are producing more sophisticated moulding equipment so that the moulder now has control over the process that was previously thought impossible. For its second edition, this book has been updated and expanded by the authors, who are leaders in their specialties within the field of rotational moulding. It continues to provide an introduction to the subject, as well as giving comprehensive coverage of the state-of-the-art. Two new chapters have been added. These cover the important areas of pin-hole removal from rotomoulded products and the rotational moulding of liquid polymers. In both cases the new material is the result of extensive research, and the results will be of considerable practical interest to moulders. The book will surely be welcomed again by moulders, materials and equipment suppliers, engineers and designers, and by lecturers looking for up-to-date information to include in their courses.
Polyvinyl chloride (PVC) has been around since the late part of the 19th century, although it was not produced commercially until the 1920s; it is the second largest consumed plastic material after polyethylene. PVC products can be rigid or flexible, opaque or transparent, coloured, and insulating or conducting. There is not just one PVC but a whole family of products tailor-made to suit the needs of each application. PVC is extremely cost effective in comparison to other plastics with a high degree of versatility in end-use and processing possibilities, as the reader will note from this book. It is durable, easily maintained, and can be produced in a large range of colours. As a result PVC finds use in an extensive range of applications in virtually all areas of human activity, including medical equipment, construction applications such as flexible roof membranes, pipes and window profiles, toys, automotive parts and electrical cabling. The PVC industry has also started to tackle some of its end-of-life issues. This practical guide provides comprehensive background on the resins and additives, their properties and processing characteristics, as well as discussion of product design and development issues. There have been, and still are, issues and perceptions over environmental and health acceptance covering vinyl chloride monomer, dioxins, phthalate plasticisers, and lead (and cadmium) based heat stabilisers and these are discussed in depth in this book. This book will be of interest to raw materials suppliers and processors or end-users of PVC, as well as anyone with a general interest in this versatile material: resins and additives properties and testing design issues processing, including post processing and assembly property enhancement sustainable development
This book clarifies and quantifies many of the technical interactions in the process. It distinguishes itself from other books on the subject by being a seamless story of the advanced aspects of the rotational molding process. There are seven chapters within the book. The US market for rotational molding products was one billion pounds in the year 2000. The growth of the rotational molding industry has grown at 10 to 15% per year. With this growth has come an increasing need for details on the complex, technical aspects of the process.