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PARTIAL CONTENTS - PART - I. BOILER BASICS - Chapter 1. Boiler - An Introduction - Chapter 2. Classification of Boilers - Chapter 3. Common Terms and Explanation - PART - II. BOILER WATER TROUBLES - Chapter 4. Impurities in Water and Their Effects - Chapter 5. Boiler Water Troubles - A Prelude - Chapter 6. Scale Formation - Chapter 7. Silica Carryover - Chapter 8. Scale Formation in Economizers - Chapter 9. Super Heater and Turbine Deposits - Chapter 10. Corrosion - Basic Information - Chapter 11. General Corrosion (Overall Corrosion / Acidic Corrosion) - Chapter 12. Dissolved Oxygen Corrosion (Pitting Corrosion) - Chapter 13. Carbondioxide Corrosion - Chapter 14. Corrosion caused by Unstable Salts - Chapter 15. Corrosion caused by Other Substances - Chapter 16. Corrosion caused by Chelants (Chelant Corrosion) - Chapter 17. Caustic Embrittlement and Caustic Gouging - Chapter 18. Hydrogen Embrittlement - Chapter 19. Condensate Corrosion - Chapter 20. Preboiler Corrosion - Chapter 21. Economizer Corrosion - Chapter 22. Super Heater and Turbine Corrosion - Chapter 23. Foaming, Priming & Carryover - PART - III. WATER QUALITY REQUIREMENTS AND TREATMENT PROGRAMS - Chapter 24. Quality Requirements for Feed Water and Boiler Water - Chapter 25. Objectives of Boiler Water Treatment - Chapter 26. External Treatment and Internal Treatment - Chapter 27. Water Treatment programs - Guidelines - PART - IV. EXTERNAL TREATMENT - Chapter 28. External Treatment - A Prelude - Chapter 29. Coagulation (Removal of Color, Turbidity and Suspended Matter) - Chapter 30. Filtration - Chapter 31. Softening by Chemical Method (Lime - Soda Softening) - Chapter 32. Ion Exchange Resins and Treatment Methods - Chapter 33. Softening by Ion-Exchange Method - Chapter 34. Dealkalization - Chapter 35. Demineralization (Deionization) - Chapter 36. Mixed Bed Deionization - Chapter 37. Reverse Osmosis - Chapter 38. Evaporation - Chapter 39. Silica Removal - Chapter 40. Oil Removal - Chapter 41. Condensate Treatment (Condensate Polishing) - Chapter 42. Deaeration (Mechanical Removal of Oxygen) - PART - V. INTERNAL TREATMENT - Chapter 43. Internal Boiler Water Treatment - A Prelude - Chapter 44. Organic Polymers and Their Role as Scale Inhibitors, Dispersants and Sludge Conditioners in Boiler Water Treatment - Chapter 45. Internal Treatment - Chemical Feeding - Chapter 46. Prevention of Scale Formation - Chapter 47. Sludge Conditioning - Chapter 48. Prevention of Corrosion - An Introduction - Chapter 49. Prevention of Corrosion Due to Low pH - Chapter 50. Prevention of Pitting Corrosion Using Oxygen Scavengers (Chemical Removal of Oxygen) - Chapter 51. Prevention of Caustic Embrittlement and Caustic Gouging - Chapter 52. Prevention of Chelant Corrosion - Chapter 53. Prevention of Condensate Corrosion - Chapter 54. Prevention of Pre-Boiler Corrosion - Chapter 55. Prevention of Economizer Corrosion - Chapter 56. Prevention of Foaming, Priming & Carryover - Chapter 57. Prevention of Silica Carryover - Chapter 58. Boiler Blow Down - PART - VI. BOILER WATER TREATMENT - IMPORTANT CALCULATIONS - Chapter 59. Basic Conversion Factors - Chapter 60. Water Softening - Calculations - Chapter 61. Cycles of Concentration, Blowdown, Feed Water and Makeup Water - Calculations - Chapter 62. Determination of Dosage of Chemicals - PART - VII. BOILER START UP, CLEANING, LAY UP AND MAINTENANCE - Chapter 63. Boiler Startup (Pre-operational Cleaning) - Chapter 64. Descaling and Boiler Cleaning - Chapter 65. Boiler LayUp - Chapter 66. Boiler Maintenance - PART - VIII. CHEMICALS HANDLING, SOLUTION PREPARATION AND FEEDERS - Chapter 67. Chemicals Handling and Storage - Chapter 68. Preparation of Solutions and Suspensions - Chapter 69. Chemical Feeders - PART - IX. ANALYSIS OF WATER AND STEAM - See Website for full TOC
Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use; Is the companion field guide handbook to Cooling Water Treatment Principles and Practices by Colin Frayne. In this handbook you will find many helpful formulas for use in the field such as formulas for: Refrigeration in cooling towers, Conductive heat flow, General industrial and cooling water makeup contents, Coagulants and flocculants, Filter types, Water softeners, Commonly found corrosion types, Mineral and silica deposit types, Equations for solving pH, Common bacteria and Fungi types, Inhibitor components, A suggested biocide selection chart for comfort cooling systems, A cleaning and disinfection program for cooling systems, and Cooling water control parameters. The charts and formulas contained in this field handbook provide an overview of many situations encountered in the field and will aid in the diagnosis and solution of many water issues you will encounter on the job. Also provided are two separate sections for keeping notes on specific issues. Other titles by author Colin Frayne: 0-8206-0371-6 Boiler Water Treatment, Principles and Practice, Vol. I 0-8206-0400-3 Boiler Water Treatment, Principles and Practice, Vol. II
BOILER WATER TREATMENT, PRINCIPLES AND PRACTICE VOLUME 1 of Two Volumes by COLIN FRAYNE. Vol. I: Boiler Basics and Steam Water Chemistry, ISBN: 0-8206-0371-6 This comprehensive reference is the most practical field guide ever written on steam and boiler water treatment. In this two-volume handbook, Colin Frayne (Cooling Water Treatment, Principles and Practice, also by Chemical Publishing) analyzes the whole spectrum of boiler systems, including those used in residential complexes, commercial and institutional buildings, and industrial facilities. The breadth of the book covers: All types of boilers plants, from small cast iron units to large utility and nuclear power plants. Boiler subsystems, appurtenances, and auxiliaries Boiler maintenance and troubleshooting, fuel treatments, combustion gas analysis, pre-treatment processes, chemicals, and operational management Historical and modern program design and control in accordance with international standards Introduction; The Function of Boiler Water; Treatment and Its Marketing Steam Generation; Boiler Types and Applications; Boiler Plant Subsystems, Appurtenances, and Auxiliaries; Waterside and Steamside Problems: The Basics; Waterside and Steamside Problems: Hot Water Heating and Low-Pressure Steam Boiler; Waterside and Steamside Problems: Pre-Boiler Section Specifics; Waterside and Steamside Problems: Boiler Section Specifics; Waterside and Steamside Problems: Post-Boiler Section Specifics; Pre-Boiler and Post-Boiler Treatment Processes; Internal Treatment Programs; Adjuncts and Conjuctional Treatments; Control of Boiler Water Chemistry; Operational Control of Waterside Surfaces; Control of Fireside Conditions and Surfaces. Appendix I Useful Data; Appendix II Glossary; Bibliography. Index. This book is Volume 1 of a 2 Volume set. Other titles by author Colin Frayne: Cooling Water Treatment: Principles and Practice ISBN 978-0-8206-0370-4; Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use ISBN 978-0-8206-0003-1
Following the publication of the author’s first book, Boilers for Power and Process by CRC Press in 2009, several requests were made for a reference with even quicker access to information. Boilers: A Practical Reference is the result of those requests, providing a user-friendly encyclopedic format with more than 500 entries and nearly the same number of supporting illustrations. Written for practicing engineers and dealing with practical issues rather than theory, this reference focuses exclusively on water tube boilers found in process industries and power plants. It provides broad explanations for the following topics: A range of boilers and main auxiliaries, as well as steam and gas turbines Traditional firing techniques—grates, oil/gas, and modern systems Industrial, utility, waste heat, MSW and bio-fuel-fired boilers, including supercritical boilers The scientific fundamentals of combustion, heat transfer, fluid flow, and more The basics of fuels, water, ash, high-temperature steels, structurals, refractory, insulation, and more Additional engineering topics like boiler instruments, controls, welding, corrosion, and wear Air pollution, its abatement techniques and their effect on the design of boilers and auxiliaries Emerging technologies such as carbon capture, oxy-fuel combustion, and PFBC This reference covers almost every topic needed by boiler engineers in process and power plants. An encyclopedia by design and a professional reference book by focus and size, this volume is strong on fundamentals and design aspects as well as practical content. The scope and easy-to-navigate presentation of the material plus the numerous illustrations make this a unique reference for busy design, project, operation, and consulting engineers.
Practical techniques for handling industrial waste and designing treatment facilities Practical Wastewater Treatment is designed as a teaching and training tool for chemical, civil, and environmental engineers. Based on an AIChE training course, developed and taught by the author, this manual equips readers with the skills and knowledge needed to design a wastewater treatment plant and handle various types of industrial wastes. With its emphasis on design issues and practical considerations, the manual enables readers to master treatment techniques for managing a wide range of industrial wastes, including oil, blood and protein, milk, plating, refinery, and phenolic and chemical plant wastes. A key topic presented in the manual is biological modeling for designing wastewater treatment plants. The author demonstrates how these models lead to both more efficient and more economical plants. As a practical training tool, this manual contains a number of features to assist readers in tackling complex, real-world problems, including: * Examples and worked problems throughout the manual demonstrate how various treatment plants and treatment techniques work * Figures and diagrams help readers visualize and understand complex design issues * References as well as links to online resources serve as a gateway to additional information * Practical design hints, stemming from the author's extensive experience, help readers save time and avoid unwanted and expensive pitfalls * Clear and logically organized presentation has been developed and refined based on an AIChE course taught by the author in the United States, Mexico, and Venezuela Whether a novice or experienced practitioner, any engineer who deals with the treatment of industrial waste will find a myriad of practical advice and useful techniques that they can immediately apply to solve problems in wastewater treatment.
Those involved in the design, operation, or maintenance of industrial boilers will find this book an invaluable source of information. First the author discusses the relationship between boilers and the generated steam. The prevention of scaling, corrosion, stress corrosion cracking, and steam contamination are fully explored followed by an in-depth examination of the chemical treatments necessary to implement preventative measures. Specific types of boilers are discussed, water treatment programs and operating guidelines are outlined. Finally, step-by-step procedures are given for testing boiler water for the various contaminants. The clarity and accuracy of presentation allows this book to function as a manual as well as a text. CONTENTS: Principles of Steam Generation; Objectives in Treating Water for Boilers; Physical methods for Improving Water Quality; External Chemical Treatments; Internal Chemical Treatments; Operating Procedures; Complications in the Operation of Boilers: Analytical Methods;
Written for the boiler operator who has knowledge and experience, but would like to learn more in order to optimize his performance, this text is also clearly-presented enough to be an indispensable guide for those beginning their careers, as well as being suitable for managers and superintendents interested in reducing a facility's operating expense. Based on the author's forty years of experience in boiler plant operation, design, construction, start-up, retrofit and maintenance, it contains absolutely key recommendations to operators and managers of plants large and small.
Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.
This practical handbook for utility personnel and independent power producers provides detailed discussion and examples of solutions to water chemistry problems in power plant boilers. Plant efficiency and profitability depend on avoiding such problems as pH extremes, oxygen scavenging, corrosion, scale, and contamination. Formulas and calculations are provided for each area of concern.