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This book aims to give readers a basic understanding of commonly used additive manufacturing techniques as well as the tools to fully utilise the strengths of additive manufacturing through the modelling and design phase all the way through to post processing. Guidelines for 3D-printed biomedical implants are also provided. Current biomedical applications of 3D printing are discussed, including indirect applications in the rapid manufacture of prototype tooling and direct applications in the orthopaedics, cardiovascular, drug delivery, ear-nose-throat, and tissue engineering fields. Polymer-Based Additive Manufacturing: Biomedical Applications is an ideal resource for students, researchers, and those working in industry seeking to better understand the medical applications of additive manufacturing.
"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--
Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.
This book covers 3D printing activities by fused deposition modeling process. The two introductory chapters discuss the principle, types of machines and raw materials, process parameters, defects, design variations and simulation methods. Six chapters are devoted to experimental work related to process improvement, mechanical testing and characterization of the process, followed by three chapters on post-processing of 3D printed components and two chapters addressing sustainability concerns. Seven chapters discuss various applications including composites, external medical devices, drug delivery system, orthotic inserts, watertight components and 4D printing using FDM process. Finally, six chapters are dedicated to the study on modeling and optimization of FDM process using computational models, evolutionary algorithms, machine learning, metaheuristic approaches and optimization of layout and tool path.
The increasing use of composite materials over conventional materials has been a continual trend for over a decade. While the fundamental understanding of fiber reinforcement has not changed, many new material advancements have occurred, especially in manufacturing methods, and there is an ever-growing number of composite material applications across various industries. Polymer-Based Composites: Design, Manufacturing, and Applications presents the concepts and methods involved in the development of various fiber-reinforced composite materials. Features: Offers a comprehensive view of materials, mechanics, processing, design, and applications Bridges the gap between research, manufacturing science, and analysis and design Discusses composite materials composed of continuous synthetic fibers and matrices for use in engineering structures Presents codes and standards related to fiber-reinforced polymer composites Includes case studies and examples based on industrial, automotive, aerospace, and household applications This book is a valuable resource for advanced students, researchers, and industry personnel to understand recent advances in the field and achieve practical results in the development, manufacture, and application of advanced composite materials.
This book provides the latest technical information on sustainable materials that are feedstocks for additive manufacturing (AM). Topics covered include an up-to-date and extensive overview of raw materials, their chemistry, and functional properties of their commercial versions; a description of the relevant AM processes, products, applications, advantages, and limitations; prices and market data; and a forecast of sustainable materials used in AM, their properties, and applications in the near future. Data included are relative to current commercial products and are presented in easy-to-read tables and charts. Features Highlights up-to-date information and data of actual commercial materials Offers a broad survey of state-of the-art information Forecasts future materials, applications, and areas of R&D Contains simple language, explains technical terms, and minimizes technical lingo Includes over 200 tables, nearly 200 figures, and more than 1,700 references to technical publications, mostly very recent Handbook of Sustainable Polymers for Additive Manufacturing appeals to a diverse audience of students and academic, technical, and business professionals in the fields of materials science and mechanical, chemical, and manufacturing engineering.
Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. - Discusses the preparation and characterization of materials used for additive manufacturing - Provides descriptions of microstructures and properties of the parts produced by additive manufacturing - Includes recent industrial applications of materials processed in additive manufacturing
This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered
The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo
Structure and Properties of Additive Manufactured Polymer Components provides a state-of-the-art review from leading experts in the field who discuss key developments that have appeared over the last decade or so regarding the use of additive manufacturing (AM) methods in the production of neat and reinforced polymeric components. A major focus is given to materials science aspects, i.e., how the quality of the polymer preforms, the parameters of the chosen AM method, and how these factors can affect the microstructure and properties of the final product. The book not only covers production technologies and the relationship between processing, microstructure and fundamental properties of the produced parts, but also gives readers ideas on the use of AM polymer parts in medicine, automotive, aerospace, tribology, electronics, and more. - Focuses on industrial aspects and applications - Dedicated purely to recent advances in polymer composite additive manufacturing - Emphasizes processing, structure and property relationships