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This report presents a cost analysis of Polycarbonate (PC) production from bisphenol A (BPA) and ethylene oxide. The process examined is a typical melt process. In this process, Polycarbonate production is based on the transesterification reaction of BPA with diphenyl carbonate (DPC). The Polycarbonate plant is integrated upstream with a plant for DPC production from ethylene oxide, which also generates ethylene glycol as a by-product. This report was developed based essentially on the following reference(s): "Polycarbonates", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi Kasei
This report presents a cost analysis of Polycarbonate (PC) production from bisphenol A (BPA) and phosgene. The process examined is a typical interfacial process. In this process, BPA, dissolved in an aqueous solution, is reacted with phosgene, in an organic solution, at the interface of the two-phase mixture. The carbonate oligomers produced are then polycondensed to Polycarbonate resin. This report was developed based essentially on the following reference(s): "Polycarbonates", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Thermoplastic Polymer, Interfacial Polymerization, Polycondensation
This report presents a cost analysis of Polycarbonate (PC) production from bisphenol A (BPA) and diphenyl carbonate. The process examined is a typical melt process. This process is based on the transesterification reaction of BPA with diphenyl carbonate to produce Polycarbonate. During the reaction, phenol is removed and obtained as a by-product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Polycarbonates", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi
This report presents a cost analysis of Polycarbonate (PC) production from bisphenol A (BPA), phenol and methanol. The process examined is a typical melt process. In this process, the Polycarbonate plant is integrated with a plant for diphenyl carbonate (DPC) production from phenol and methanol. The process is based on the transesterification reaction of BPA with diphenyl carbonate to produce Polycarbonate. This report was developed based essentially on the following reference(s): Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi
This report presents a cost analysis of Polycarbonate (PC) production from bisphenol A (BPA), phenol and phosgene. The process examined is a typical melt process. In this process, the Polycarbonate plant is integrated with a plant for diphenyl carbonate (DPC) production from phenol and phosgene. The process is based on the transesterification reaction of BPA with diphenyl carbonate to produce Polycarbonate. This report was developed based essentially on the following reference(s): Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi
This report presents a cost analysis of Polycarbonate (PC) production from phenol, acetone, and methanol. The process examined is a typical melt process. In this process, the Polycarbonate plant is integrated with a plant for bisphenol A (BPA) production from phenol and acetone and a plant for diphenyl carbonate (DPC) production from phenol and methanol. The process is based on the transesterification reaction of BPA with diphenyl carbonate to produce Polycarbonate. This report was developed based essentially on the following reference(s): Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi
This report presents a cost analysis of Polycarbonate (PC) production from phenol, phosgene and acetone. The process examined is a typical melt process. In this process, the Polycarbonate plant is integrated with a plant for bisphenol A (BPA) production from phenol and acetone and a plant for diphenyl carbonate (DPC) production from phenol and phosgene. The process is based on the transesterification reaction of BPA with diphenyl carbonate to produce Polycarbonate. This report was developed based essentially on the following reference(s): Keywords: Thermoplastic Polymer, Polycondensation, SABIC, Mitsubishi, Asahi
This report presents a cost analysis of Polycarbonate (PC) production from phenol, acetone and phosgene. The process examined is a typical interfacial process. In this process, the Polycarbonate plant is integrated with a plant for bisphenol A (BPA) production from phenol and acetone. In this process, BPA is reacted with phosgene at the interface of a two-phase mixture. The carbonate oligomers produced are then polycondensed to Polycarbonate resin. This report was developed based essentially on the following reference(s): Keywords: Thermoplastic Polymer, Interfacial Polymerization, Polycondensation