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Plastics have become increasingly important in the products used in our society, ranging from housing to packaging, transportation, business machines and especially in medicine and health products. Designing plastic parts for this wide range of uses has become a major activity for designers, architects, engineers, and others who are concerned with product development. Because plastics are unique materials with a broad range of proper ties they are adaptable to a variety of uses. The uniqueness of plastics stems from their physical characteristics which are as different from metals, glasses, and ceramics as these materials are different from each other. One major concern is the design of structures to take loads. Metals as well as the other materials are assumed to respond elastically and to recover completely their original shape after the load is removed. Based on this simple fact, extensive litera ture on applied mechanics of materials has been developed to enable designers to predict accurately the performance of structures under load. Many engineers depend on such texts as Timoshenko's Strength of Materials as a guide to the performance of structures. Using this as a guide, generations of engineers have designed economical and safe structural parts. Unfortunately, these design principles must be modified when designing with plastics since they do not respond elastically to stress and undergo permanent deformation with sus tained loading.
• A comprehensive book which collates the experience of two well-known US plastic engineers.• Enables engineers to make informed decisions.• Includes a unique chronology of the world of plastics.The use of plastics is increasing year on year, and new uses are being found for plastics in many industries. Designers using plastics need to understand the nature and properties of the materials which they are using so that the products perform to set standards.This book, written by two very experienced plastics engineers, provides copious information on the materials, fabrication processes, design considerations and plastics performance, thus allowing informed decisions to be made by engineers.It also includes a useful chronology of the world of plastics, a resource not found elsewhere.
Tougher and cheaper than other materials, thermoplastic resins are used in applications ranging from aircraft frames to glass windows. This is the first authoritative source for building and evaluating new product lines. Written by a top team of international experts, this reference incorporates the chemical, mechanical, and physical data necessary to compare and evaluate existing product lines with new and emerging products.
Applied Plastics Engineering Handbook: Processing, Materials, and Applications, Second Edition, covers both the polymer basics that are helpful to bring readers quickly up-to-speed if they are not familiar with a particular area of plastics processing and the recent developments that enable practitioners to discover which options best fit their requirements. New chapters added specifically cover polyamides, polyimides, and polyesters. Hot topics such as 3-D printing and smart plastics are also included, giving plastics engineers the information they need to take these embryonic technologies and deploy them in their own work. With the increasing demands for lightness and fuel economy in the automotive industry (not least due to CAFÉ standards), plastics will soon be used even further in vehicles. A new chapter has been added to cover the technology trends in this area, and the book has been substantially updated to reflect advancements in technology, regulations, and the commercialization of plastics in various areas. Recycling of plastics has been thoroughly revised to reflect ongoing developments in sustainability of plastics. Extrusion processing is constantly progressing, as have the elastomeric materials, fillers, and additives which are available. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Presents an authoritative source of practical advice for engineers, providing guidance from experts that will lead to cost savings and process improvements - Ideal introduction for both new engineers and experienced practitioners entering a new field or evaluating a new technology - Updated to include the latest technology, including 3D Printing, smart polymers, and thorough coverage of biopolymers and biodegradable plastics
Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the 'big picture' product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. - Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture - Enables designers to establish a solid foundation for new product development on the 'four pillars' of the process: materials, processes, tooling, and design - Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization
This book provides a simplified, practical, and innovative approach to understanding the design and manufacture of plastic products in the World of Plastics. The concise and comprehensive information defines and focuses on past, current, and future technical trends. The handbook reviews over 20,000 different subjects; and contains over 1,000 figures and more than 400 tables. Various plastic materials and their behavior patterns are reviewed. Examples are provided of different plastic products and relating to them critical factors that range from meeting performance requirements in different environments to reducing costs and targeting for zero defects. This book provides the reader with useful pertinent information readily available as summarized in the Table of Contents, List of References and the Index.
A practical reference for all plastics engineers who are seeking to answer a question, solve a problem, reduce a cost, improve a design or fabrication process, or even venture into a new market. Applied Plastics Engineering Handbook covers both polymer basics – helpful to bring readers quickly up to speed if they are not familiar with a particular area of plastics processing – and recent developments – enabling practitioners to discover which options best fit their requirements. Each chapter is an authoritative source of practical advice for engineers, providing authoritative guidance from experts that will lead to cost savings and process improvements. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained along with techniques for testing, measuring, enhancing and analyzing them. - Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school, and experienced practitioners evaluating new technologies or getting up to speed on a new field - The depth and detail of the coverage of new developments enables engineers and managers to gain knowledge of, and evaluate, new technologies and materials in key growth areas such as biomaterials and nanotechnology - This highly practical handbook is set apart from other references in the field, being written by engineers for an audience of engineers and providing a wealth of real-world examples, best practice guidance and rules-of-thumb
For some time there has been a strong need in the plastic and related industries for a detailed, practical book on designing with plastics and composites (reinforced plastics). This one-source book meets this criterion by clearly explaining all aspects of designing with plastics, as can be seen from the Table of Contents and Index. It provides information on what is ahead as well as today's technology. It explains how to interrelate the process of meeting design performance requirements with that of selecting the proper plastic and manufacturing process to make a product at the lowest cost. This book has been prepared with an awareness that its usefulness will depend greatly upon its simplicity. The overall guiding premise has therefore been to provide all essential information. Each chapter is organized to best present a methodology for designing with plastics and composites. of industrial designers, whether in engineering This book will prove useful to all types or involved in products, molds, dies or equipment, and to people in new-product ventures, research and development, marketing, purchasing, and management who are involved with such different products as appliances, the building industry, autos, boats, electronics, furniture, medical, recreation, space vehicles, and others. In this handbook the basic essentials of the properties and processing behaviors of plastics are presented in a single source intended to be one the user will want to keep within easy reach.
Introduction to Plastics Engineering provides a single reference covering the basics of polymer and plastics materials, and their properties, design, processing and applications in a practical way. The book discusses materials engineering through properties formulation, combining part design and processing to produce final products. This book will be a beneficial guide to materials engineers developing new formulations, processing engineers producing those formulations, and design and product engineers seeking to understand the materials and methods for developing new applications. The book incorporates material properties, engineering, processing, design, applications and sustainable and bio based solutions. Ideal for those just entering the industry, or transitioning between sectors, this is a quick, relevant and informative reference guide to plastics engineering and processing for engineers and plastics practitioners. - Provides a single unified reference covering plastics materials, properties, design, processing and applications - Offers end-to-end coverage of the industry, from formulation to part design, processing, and the final product - Serves as an ideal introductory book for new plastics engineers and students of plastics engineering - Provides a convenient reference for more experienced practitioners
I am pleased to present the Fifth Edition of the Plastics Engineering Handbook. Last published in 1976, this version of the standard industry reference on plastics processing incorporates the numerous revisions and additions necessitated by 14 years of activity in a dynamic industry. At that last printing, then-SPI President Ralph L. Harding, Jr. anticipated that plastics pro duction would top 26 billion pounds in 1976 (up from 1.25 billion in 1947, when the First Edition of this book was issued). As I write, plastics production in the United States had reached almost 60 billion pounds annually. Indeed, the story of the U.S. plastics industry always has been one of phenomenal growth and unparalleled innovation. While these factors make compilation of a book such as this difficult, they also make it necessary. Thus I acknowledge all those who worked to gather and relate the information included in this 1991 edition and thank them for the effort it took to make the Plastics Engineering Handbook a definitive source and invaluable tool for our industry. Larry L. Thomas President The Society of the Plastics Industry, Inc.