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Many readers have found Operator's Guide to Centrifugal Pumps (Xlibris, 2008) to be a valuable training resource for process operators. Volume 2 provides additional training material in the form of student challenge exams and additional exposure to reliability topics. Volume 2 has two goals: The first goal is to continue to build on the general theme of pump reliability in process facilitates. The second goal is to provide student challenge exams for those wanting to master the material in Operator's Guide to Centrifugal Pumps. The first chapter covers how process operators can be better utilized to improve pump reliability. The importance of operating training and commissioning will be covered in the next two chapters. In the final chapter, a methodology for addressing troublesome centrifugal pumps is presented. A majority of the book is comprised of three (3) different student challenge exams are included in Volume 2. Answers to all the exam questions are provided along with where the answers can be found in the Operator's Guide. There are a total of 150 challenge questions with their answers.
We work in an industry where economic success is heavily dependent on the collective performance of our processing equipment and their operators. Without highly trained and confident operators we can never hope to realize the full potential of our complex processes. Formal and informal training must be provided regularly if continuous process and reliability gains are to be expected. There are no shortcuts to operational excellence. One training topic essential to every operators education is that of centrifugal pumping technology. The ever-present centrifugal pump is one of the workhorses of the process world, tirelessly moving fluids, ranging from the innocuous to the toxic and flammable, from one stage of the process to the next. We would be hard pressed to find a processing unit inside our complexes without a few of these in service. Their shear numbers and variety can make their mastery a challenge. This book was specifically written for process operators who regularly deal with centrifugal pumps, addressing principally those variables and factors under their control, while limiting design theory and mathematics to a minimum. The following topics and content are covered: 1. Importance of equipment reliability and what role operators play in this mission. 2. Centrifugal pump operating characteristics 3. Mechanical seals and their related seal flush plans 4. What operators should know about electric motors 5. Lubrication basics 6. Troubleshooting basics 7. How to start a pump reliability program By the end of the book, the reader should possess a clear understanding of how to operate and monitor their pumps. Three handy references are also contained in the book to answer questions as they arise in the field: 1) Operators Guide to API Flush Plans, 2) Illustrated Glossary of Centrifugal Pump Terms, 3) Glossary of Electric Motor Terms, and 4) Useful Centrifugal Pump Formulas. This book can be used as a self-paced, self-taught short course or as a companion to a live prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide after completion of the course. The ultimate mission of this book is to provide the latest generation of operators a body of knowledge that is relevant, complete, and practical in an industrial setting for years to come.
Pump Wisdom Explore key facets of centrifugal pump ownership, installation, operation, and troubleshooting The Second Edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists delivers a concise explanation of how pumps function, the design specifications that must be considered before purchasing a pump, and current best practices in lubrication and mechanical seals. Readers will encounter new startup and surveillance tips for pump operators, as well as repair versus replacement or upgrade considerations for maintenance decision makers, new condition monitoring guidance for centrifugal pumps, and expanded coverage of operator best practices. This latest edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists includes expanded coverage of areas critical to achieving best-in-class pump reliability, including commonly encountered issues and easy-to-follow instructions for getting centrifugal pumps to operate safely and reliably. This book also provides: Comprehensible and accessible explanations of pump hydraulics Simple explorations of the mechanical aspects of pumps with coverage of bearings, seals, impeller trimming, lubricant application, and more Safety tips and instructions for centrifugal pumps Perfect for chemical, petroleum, and mechanical engineers, Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists is also an ideal resource for operators, managers, purchasing agents, machinists, reliability technicians, and maintenance workers in water and wastewater plants.
Specifically for the pump user, this book concentrates on the identification and solution of problems associated with existing centrifugal pumps. It gives specific examples on how to modify pump performance for increased efficiency and better quality control, which turn into long-term cost savings. Some basic theory is included to give the reader greater understanding of the problems being encountered and attacked.
Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.
This book provides, in one place, basic information and considerations necessary to plan, build and operate seawater systems for culturing purposes. It provides design, construction and operations guidance for seawater (salinities from freshwater to brine) systems with flow rates of 10-1,000 gallons (40-4,000 liters) per minute. While the book concentrates on general circumstances, situations and concepts, comprehensive referencing of text and annotated bibliographies are provided in critical technical areas to allow readers to pursue specialized areas of interest. This upgraded and expanded Second Edition contains a considerably increased number of numerical examples relative to the first edition to demonstrate practical applications of the concepts and presented data.
Centrifugal Pumps: Design and Application, Second Edition focuses on the design of chemical pumps, composite materials, manufacturing techniques employed in nonmetallic pump applications, mechanical seals, and hydraulic design. The publication first offers information on the elements of pump design, specific speed and modeling laws, and impeller design. Discussions focus on shape of head capacity curve, pump speed, viscosity, specific gravity, correction for impeller trim, model law, and design suggestions. The book then takes a look at general pump design, volute design, and design of multi-stage casing. The manuscript examines double-suction pumps and side-suction design, net positive suction head, and vertical pumps. Topics include configurations, design features, pump vibration, effect of viscosity, suction piping, high speed pumps, and side suction and suction nozzle layout. The publication also ponders on high speed pumps, double-case pumps, hydraulic power recovery turbines, and shaft design and axial thrust. The book is a valuable source of data for pump designers, students, and rotating equipment engineers.
This handbook places emphasis on the importance of correct interpretation of pumping requirements, both by the user and the supplier. Completely reworked to incorporate the very latest in pumping technology, this practical handbook will enable you to understand the principles of pumping, hydraulics and fluids and define the various criteria necessary for pump and ancillary selection. The Pump Users Handbook will prove an invaluable aid in ordering pump equipment and in the recognition of fundamental oprational problems.
As aquaculture continues to grow at a rapid pace, understanding theengineering behind aquatic production facilities is of increasingimportance for all those working in the industry. Aquaculture engineering requires knowledge of the many generalaspects of engineering such as material technology, building designand construction, mechanical engineering and environmentalengineering. In this comprehensive book, Odd-Ivar Lekang introducesthese principles and demonstrates how such technical knowledge canbe applied to aquaculture systems, offering the reader coverageincluding: • Construction and design of aquatic productionfacilities • Water transportation and treatment • Different production units • Feed and feeding systems • Instrumentation and monitoring • Fish transportation and grading • Cleaning and waste handling Fish farmers and other personnel involved in the aquacultureindustry, suppliers to the fish farming business and designers andmanufacturers will find this book an invaluable resource. The bookwill be an important addition to the shelves of all libraries inuniversities and research institutions where aquaculture,agriculture and environmental sciences are studied and taught.