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Die Zerkleinerung von Holzpellets und damit die Entstehung von Feinanteil während des pneumatischen Transports wird zusammen mit den auftretenden Druckverluste im Rahmen dieser Arbeit experimentell und numerisch untersucht. Zunächst erfolgt die Entwicklung eines empirischen Bruchmodells auf Basis von Einzelpartikelprallversuchen zur statistischen Beschreibung des Bruchverhaltens von Holzpellets in Abhängigkeit von Kenngrößen wie Partikellänge, Aufprallgeschwindigkeit und -Winkel. Die entwickelten Korrelationen werden in den hauseigenen DEM-Code des Lehrstuhls für Energieanlagen und Energieprozesstechnik der Ruhr-Universität Bochum implementiert. Gekoppelte DEM-CFD Simulationen geben detaillierte Einblicke in die Abhängigkeiten der Strömungsverhältnisse sowie des Bewegungsverhaltens und der mechanischen Belastungen der geförderten Partikel von Betriebsbedingungen und Leitungskomponenten. Die numerischen Ergebnisse stimmen qualitativ mit denen korrespondierender Experimente überein und zeigen die Erhöhung von Pelletbruch und Feinanteil durch zunehmende Förderluftströme bzw. abnehmende Pelletmassenströme und kleinere Krümmerradien. Das entwickelte Bruchmodel ermöglicht detaillierte Untersuchungen pneumatischer Fördervorgänge und die Auslegung schonender Betriebsbedingungen und Leitungskomponenten zur Reduzierung von Druckverlusten sowie Pelletbruch und Feinanteil. In the present thesis, the dependence of wood pellet degradation and fines formation during pneumatic conveying on operating conditions like air and product mass flow or shape of pipe components is investigated. Both the size reduction of the cylindrical pellets during pneumatic transport caused by mechanical impacts and the prevailing pressure losses are analysed experimentally and numerically. Single particle impact tests are performed for investigating the breakage behaviour of wood pellets including the effect of particle length, impact velocity and collision angle. Based on the empirical correlations derived, a numerical degradation model is developed and implemented into the in-house DEM code of the Department of Energy Plant and Technology of the Ruhr-University Bochum. Experimental and numerical investigations are conducted using coupled DEM-CFD simulations to obtain detailed insights into flow conditions, particle motion and the mechanical loads on the pellets during pneumatic conveying. Numerical results show good qualitative agreement with the experimentally determined degradation rates and prevailing pressure losses. The degradation model developed allows detailed investigation into wood pellet degradation and fines formation during pneumatic conveying and enables the design of pipe configurations and operating conditions to prevent particle size reduction and excessive pressure losses.
Proceedings of the Third International Conference on Discrete Element Methods, held in Santa Fe, New Mexico on September 23-25, 2002. This Geotechnical Special Publication contains 72 technical papers on discrete element methods (DEM), a suite of numerical techniques developed to model granular materials, rock, and other discontinua at the grain scale. Topics include: DEM formulation and implementation approaches, coupled methods, experimental validation, and techniques, including three-dimensional particle representations, efficient contact detection algorithms, particle packing schemes, and code design. Coupled methods include approaches to linking solid continuum and fluid models with DEM to simulate multiscale and multiphase phenomena. Applications include fundamental investigations of granular mechanics; micromechanical studies of powder, soil, and rock behavior; and large-scale modeling of geotechnical, material processing, mining, and petroleum engineering problems.
Particle breakage is an important process within a wide range of solids processing industries, including pharmaceuticals, food, agricultural and mining. Breakage of particles can be defined as intentional and unintentional, depending on whether it is desired or not. Through understanding of the science and underlying mechanisms behind this phenomenon, particle breakage can be either minimised or encouraged within an efficient and effective process. Particle Breakage examines particle breakage at three different length scales, ranging from single particle studies through groups of particles and looking at solid processing steps as a whole. This book is the widest ranging book in the field and includes the most up-to-date techniques such as Distinct Element Method (DEM), Monte Carlo simulations and Population Balance Equations (PBE). This handbook provides an overview of the current state-of-the- art and particle breakage. From the small scale of a single particle, to the study of whole processes for breakage; both by experimental study and mathematical modelling.* Covering a wide range of subjects and industrial applications* Allows the reader an understanding of the science behind engineered breakage processes* Giving an unrestrictive and interdisciplinary approach
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors
Screw extruders are the most important of all polymer processing machines There is a need for a comprehensive book on this subject. This book emphazises the understanding of the underlaying principles of screw extrusion, the design and behavior of screw based machines. It helps the enineer t optimize his equipment and enhance production rates. Contents: · Introduction · Fundamentals · Screw Extrusion Technology · Technology of Single Screw Extrusion with Reciprocating Screws · Single Screw Extruder Analysis and Design · Twin and Multiscrew Extrusion
This book deals with the design and optimization of the bucket elevator using the discrete element method (DEM). It describes the underlying scientific basis for the design of transport equipment using computer simulations and is focused on issues relevant to the industrial sector, mechanical engineering; and the transport, treatment, measurement, and storage of bulk materials. It presents solutions for mitigating bulk material supply chain interruptions due to process malfunctions and failures, utilizing research on monitoring and evaluating of the dynamic processes of particulate matter. The aim of the book is to help readers new to the field with the design of innovative devices. Imparting practical information aimed at saving time and money in project design, the book is ideal for engineers, designers, and researchers concerned with all aspects of bulk materials. Introduces and explains fully the Discrete Element Method using measured values as inputs for the method; Shows whether calculated simulations and real measured values models can be used for design; Illustrates how to validate, calibrate, and optimize the dynamic processes of bulk elevators; Explains how to test transport and storage equipment before it is produced using dynamic simulation of material flow on transport lines, saving time and money.
Environmental and energy dependency problems derived from high fossil fuels consumption have made necessary the development of new energy models to be renewable and sustainable, efficient, practical and economical, and cost effective, to meet the demand for a sustainable energy supply. Among renewable resources, biomass is destined to play an important role in these new energy models since agricultural and forestry residues are an energy resource which is produced in relatively large amounts throughout the world and regarded as a renewable and environmentally safe way of providing energy. Compiling information on the conversion of energy from biomass, the book focuses on the use of pellets as homogeneous solid biofuels. It describes all the changes that forestry and agricultural biomass undergo to be converted into thermal energy and analyses the inputs and outputs of the process. It has to be noted that the standards used as guidelines and references in all the chapters of the book are there in order to not to forget the thresholds and guidelines established and thus to ensure a proper use. This book guides the reader through the entire biomass-to-energy process, emphasising important aspects and how the quality of the biofuel can be identified. It acts as a starting point for professionals and researchers interested in working with biomass and a guide for those people interested in the implementation of the technologies described.
In the present thesis, the dependence of wood pellet degradation and fines formation during pneumatic conveying on operating conditions like air and product mass flow or shape of pipe components is investigated. Both the size reduction of the cylindrical pellets during pneumatic transport caused by mechanical impacts and the prevailing pressure losses are analysed experimentally and numerically. Single particle impact tests are performed for investigating the breakage behaviour of wood pellets including the effect of particle length, impact velocity and collision angle. Based on the empirical correlations derived, a numerical degradation model is developed and implemented into the in-house DEM code of the Department of Energy Plant and Technology of the Ruhr-University Bochum. Experimental and numerical investigations are conducted using coupled DEM-CFD simulations to obtain detailed insights into flow conditions, particle motion and the mechanical loads on the pellets during pneumatic conveying. Numerical results show good qualitative agreement with the experimentally determined degradation rates and prevailing pressure losses. The degradation model developed allows detailed investigation into wood pellet degradation and fines formation during pneumatic conveying and enables the design of pipe configurations and operating conditions to prevent particle size reduction and excessive pressure losses.
This book considers the pollutants formed by the combustion of solid biomass fuels. The availability and potential use of solid biofuels is first discussed because this is the key to the development of biomass as a source of energy. This is followed by details of the methods used for characterisation of biomass and their classification. The various steps in the combustion mechanisms are given together with a compilation of the kinetic data. The chemical mechanisms for the formation of the pollutants: NOx, smoke and unburned hydrocarbons, SOx, Cl compounds, and particulate metal aerosols are given in detail. Combustion kinetics required for the application for design purposes are given. Examples are given of emission levels of a range different types of combustion equipment. Data is given of NOx, particulates and other pollutant arising from combustion of different fuels in fixed bed combustion, fluidized bed combustion and pulverised biomass combustion and co-firing. Modeling methods including computational fluid dynamics for the various pollutants are outlined. The consequential issues arising from the wide scale use of biomass and future trends are then discussed. In particular the role of carbon capture and storage in large biomass combustion plants is considered as well as the opportunity of reducing the concentration of atmospheric concentration of carbon dioxide.
Since process models are nowadays ubiquitous in many applications, the challenges and alternatives related to their development, validation, and efficient use have become more apparent. In addition, the massive amounts of both offline and online data available today open the door for new applications and solutions. However, transforming data into useful models and information in the context of the process industry or of bio-systems requires specific approaches and considerations such as new modelling methodologies incorporating the complex, stochastic, hybrid and distributed nature of many processes in particular. The same can be said about the tools and software environments used to describe, code, and solve such models for their further exploitation. Going well beyond mere simulation tools, these advanced tools offer a software suite built around the models, facilitating tasks such as experiment design, parameter estimation, model initialization, validation, analysis, size reduction, discretization, optimization, distributed computation, co-simulation, etc. This Special Issue collects novel developments in these topics in order to address the challenges brought by the use of models in their different facets, and to reflect state of the art developments in methods, tools and industrial applications.