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This book captures the recent breakthroughs in subtractive manufacturing and difficult-to-machine, material-based, modern machining techniques. It illustrates various combinations of hybrid machining and super finishing, and outlines the critical area profile accuracy, high-precision machining, high tolerance, surface quality, chipping, and cracking for converting into new applications. Modern Hybrid Machining and Super Finishing Processes: Technology and Applications provides scientific and technological insights on subtractive manufacturing routes. It covers a wide range of micromachining parts, electronic components, metrological devices, and biomedical instruments on materials such as titanium, stainless steel, high-strength temperature-resistant alloys, fiber-reinforced composites, and ceramics, refractories, and other difficult-to-machine alloys. The book emphasizes machined surface accuracy and quality of surface, productivity, and automatization. It also covers creating complex, intricate, and complicated shapes for difficult-to-machine materials. The book goes on to offer an investigation on electrochemical discharge machining, abrasive-based nano-finishing, and rotary ultrasonic machining-based parametric combination, as well as discuss the latest trends in hybrid machining combined processes. This book is a firsthand reference for commercial organizations mimicking modern hybrid machining processes by targeting difficult-to-machine, materials-based applications. By capturing the current trends of today’s manufacturing practices, this book becomes a one-stop resource for scholars, manufacturing professionals, engineers, and academic researchers.
Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining
Approx.530 pages - Provides detailed explanation of modern manufacturing processes used in the aircraft industry - Covers additive manufacturing both for polymeric and metallic materials, electrical discharge machining, laser welding, electron-beam welding, and micro-machining - Explains manufacturing operations for not only metallic materials but also polymers and composites
This book provides the knowledge and insight into the fundamental aspects of Electric Discharge Machining (EDM) processes and various hybrid machining technologies derived to improve the machining efficiencies. Fundamental theory of material removal, recent research trends and future research directions have been covered in each chapter. After explaining EDM, Dry and Near-dry EDM processes, Electrochemical Spark Machining, Arc Machining processes, Electric Discharge Hybrid-Turning processes, Electrical Discharge Grinding, Electric Discharge Milling, and various assisted EDM processes have been discussed. Finally, modeling and simulation of hybrid machining processes are also included. The book reflects the recent developments and trends in electric discharge hybrid machining processes. It covers in detail the basics of EDM, various hybrid and assistive technologies in EDM. It includes the updated discussion on the significance of process parameters in various hybrid EDM processes. An overview of modelling and simulation of hybrid EDM process is provided. This book is aimed at Graduate students, researchers in manufacturing engineering, production engineering, and materials engineering.
This book explores, in a systematic way, both conventional and unconventional material shaping processes with various modes of hybridization in relation to theory, modelling and industrial potential. The demand for high productivity and high accuracy in manufacturing is continuously increasing, based on improvement and optimization strategies. Hybridization of manufacturing processes will play a crucial role and will be of a key importance in achieving environmental and economical sustainability. Structured in three parts, Hybrid Manufacturing Processes summarizes the state-of-the art hybrid manufacturing processes based on available literature sources and production reports. The book begins by providing information on the physical fundamentals of the removal and non-removal processes in macro-, micro and nanoscales. It then follows with an overview of the possible ways of hybridization and the effects on the enhancement of process performance, before concluding with a summary of production outputs related to surface integrity, specifically with respect to difficult-to-machine materials. Considering the applications of different sources of hybridization including mechanical, thermal and chemical interactions or their combinations, this book will be of interest to a range of researchers and practicing engineers within the field of manufacturing.
This book provides essential information on environmentally benign/sustainable machining processes including innovations and developments in conventional machining, considering economy, safety, and productivity. Developments in machine tools, recent research on green lubricants and lubrication techniques, process hybridization, and the role of optimization techniques are discussed. Green machining of difficult-to-machine materials and composites is also explained with attempts towards making electric discharge and electrochemical machining technologies. Features: Covers up to date and latest information on environmentally benign machining technologies. Includes current approaches regarding the machinability properties of biomaterials, smart materials, and difficult-to-cut materials. Reviews theoretical understanding and practical aspects of using different technological approaches to attain sustainability in machining. Includes sustainability aspects for both conventional and modern machining. Aids industrial users in the optimum selection of machining parameters with regard to sustainability. This book is aimed at researchers and professionals in manufacturing and mechanical engineering, and sustainable processes.
Modern Manufacturing Processes draws on the latest international research on traditional and non-traditional practices, to provide valuable advice on the digitization and automation of the manufacturing industry. In addition to providing technical details for the correct implementation of the latest tools and practices, the impacts on productivity and design quality are also examined. The thorough classification of manufacturing processes will help readers to decide which technology is most effective for their requirements, and comparisons between modern and traditional methods will clarify the case for upgrading. This comprehensive assessment of technologies will include additive manufacturing, and industry 4.0, as well as hybrid methods where exceptional results have been gained through the use of traditional technology. This collection of work by academics at the cutting edge of manufacturing research will help readers from a range of backgrounds to understand and apply these new technologies. - Explains how the correct implementation of modern manufacturing processes can help a factory gain the characteristics of an industry 4.0 business - Explores what the main technical and business drivers for new manufacturing processes are today - Provides detailed classifications and comparisons of traditional, non-traditional, and hybrid manufacturing processes
This book describes various hybrid machining and finishing processes. It gives a critical review of the past work based on them as well as the current trends and research directions. For each hybrid machining process presented, the authors list the method of material removal, machining system, process variables and applications. This book provides a deep understanding of the need, application and mechanism of hybrid machining processes.
Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. - Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process - Provides case studies covering real industrial applications - Explains how to use multiscale modeling for hybrid machining
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity