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his book covers the fundamental aspects of polymer mixing as well as modern mixing equipment. It emphasizes the basic mechanisms involved in the different mixing processes with a quantitative description of each process. This self-study guide features end of section questions so readers can evaluate their progress.
"Focusing on the principles of mixing and practical aspects of mixing technology used in the polymer processing industry, this book facilitates the selection of the most suitable mixing machinery for specific applications-emphasizing interactions between mixer geometry and resulting mixing action, identifying one mixer from another, and evaluating the mixing performance of each device. "
Addressing the two major unit operations-mixing and extrusion-fundamental toprocessing elastomers and plastic materials, this reference summarizes design equationsthat can be employed effectively in scaling up product performance parameters, andcontains a thorough survey of rheological principles. In addition, the book provides awealth of practical information, relating molecular and compositional properties ofpolymers to processing characteristics and end-use properties so that engineers can selectpolymers suitable for specific equipment as well as products.Polymer Mixing and Extrusion Technology examines viscometric techniquesand demonstrates their importance to product quality assurance ... reviews design-relatedliterature/correlations and calculation procedures for mixing and extrusion ... definesneeds and precision standards for setting up a polymer processing laboratory so thatproduct quality control can be implemented in physical testing and processing research.. . plus more.Illustrated with over 200 diagrams, tables, and photographs that facilitate readers'understanding of the processes, Polymer Mixing and Extrusion Technology isan authoritative source for plastics, polymer, and chemical engineers, manufacturers ofplastics processing equipment, and advanced undergraduate and graduate students in thesedisciplines.
Fundamental concepts coupled with practical, step-by-step guidance With its emphasis on core principles, this text equips readers with the skills and knowledge to design the many processes needed to safely and successfully manufacture thermoplastic parts. The first half of the text sets forth the general theory and concepts underlying polymer processing, such as the viscoelastic response of polymeric fluids and diffusion and mass transfer. Next, the text explores specific practical aspects of polymer processing, including mixing, extrusion dies, and post-die processing. By addressing a broad range of design issues and methods, the authors demonstrate how to solve most common processing problems. This Second Edition of the highly acclaimed Polymer Processing has been thoroughly updated to reflect current polymer processing issues and practices. New areas of coverage include: Micro-injection molding to produce objects weighing a fraction of a gram, such as miniature gears and biomedical devices New chapter dedicated to the recycling of thermoplastics and the processing of renewable polymers Life-cycle assessment, a systematic method for determining whether recycling is appropriate and which form of recycling is optimal Rheology of polymers containing fibers Chapters feature problem sets, enabling readers to assess and reinforce their knowledge as they progress through the text. There are also special design problems throughout the text that reflect real-world polymer processing issues. A companion website features numerical subroutines as well as guidance for using MATLAB®, IMSL®, and Excel to solve the sample problems from the text. By providing both underlying theory and practical step-by-step guidance, Polymer Processing is recommended for students in chemical, mechanical, materials, and polymer engineering.
Finally available again in its second edition, this classic covers everything from the basic principles to the various practical applications of state-of-the-art mixing and compounding. Part I: Mechanisms and Theory Basic Concepts - Mixing of Miscible Fluids - Mixing of Immiscible Fluids - Dispersive Mixing of Solid Additives - Distributive Mixing - Distribution Functions and Measures of Mixing Part II: Mixing Equipment - Modeling, Simulation, Visualization Batch Equipment Simulation - Batch Equipment Visualization - Continuous Equipment Simulation - Dispersive Mixing Devices in Single Screw - Twin Rotor Mixers - Co-Kneader - Visualization - Scale-up of Mixing Equipment - Scale-down of Mixing Equipment Part III Material Consideration, Properties and Characterization Solid additives (inorganic) - Solid additives (organic) - Compatibilizers (mechanisms, theory) - Material Consideration for Mixing at Nanoscale - Effect of Mixing on Properties of Compounds - Effect of Mixing on Rubber Properties Part IV Mixing Practices Internal Mixers - Single Screw Extruders - Twin Screw Extruders - Intermeshing Twin Screw Extruders - Reciprocating Screws - Reactive Compounding - Farrel Continuous Mixer
Covering a broad range of polymer science topics, Handbook of Polymer Synthesis, Characterization, and Processing provides polymer industry professionals and researchers in polymer science and technology with a single, comprehensive handbook summarizing all aspects involved in the polymer production chain. The handbook focuses on industrially important polymers, analytical techniques, and formulation methods, with chapters covering step-growth, radical, and co-polymerization, crosslinking and grafting, reaction engineering, advanced technology applications, including conjugated, dendritic, and nanomaterial polymers and emulsions, and characterization methods, including spectroscopy, light scattering, and microscopy.
Focusing on recent developments in techniques and materials, this volume examines the processing techniques critical to the quality performance of polymer products used in a wide range of industries. It discusses thermosets, thermoplastics, elastomers, foams, and nanocomposites. It also covers multiphase systems from macro to nano scales and reviews developments in established techniques. Leading experts in each area look at extrusion technologies, injection molding, and blow molding, in addition to recently developed processing technologies, such as those using supercritical fluids, micromolding, and reactive processing. The book also touches on post-processing techniques.
A complete and timely overview of the topic, this volume imparts knowledge of fundamental principles and their applications for academicians, scientists and researchers, while informing engineers, industrialists and entrepreneurs of the current state of the technology and its utilization. Each article is uniformly structured for easy navigation, containing the latest research & development and its basic principles and applications, examples of case studies, laboratory and pilot plant experiments, as well as due reference to the published and patented literature.
Binder and Polymer Assisted Powder Processing is an engineering guide to powder-binder-based manufacturing methods. It covers the basic principles, current and emerging practices, implementation, and cost.
This book provides the background needed to understand not only the wide field of polymer processing, but also the emerging technologies associated with the plastics industry in the 21st century. It combines practical engineering concepts with modeling of realistic polymer processes. Divided into three sections, it provides the reader with a solid knowledge base in polymer materials, polymer processing, and modeling. "Understanding Polymer Processing" is intended for the person who is entering the plastics manufacturing industry and as a textbook for students taking an introductory course in polymer processing. It also serves as a guide to the practicing engineer when choosing a process, determining important parameters and factors during the early stages of process design, and when optimizing such a process. Practical examples illustrating basic concepts are presented throughout the book. New in the third edition are chapters on data-driven modeling and physics-driven modeling, as well as new sections on manufacturing and dimensional analysis. In addition to a number of other smaller improvements and corrections throughout the book, bonus code downloads are also provided. Contents: Part I: Polymeric Materials This section gives a general introduction to polymers, including mechanical behavior of polymers and melt rheology. Part II: Polymer Processing The major polymer processes are introduced in this section, including extrusion, mixing, injection molding, thermoforming, blow molding, film blowing, and many others. Part III: Modeling This last section delivers the tools to allow the engineer to solve back-of-the-envelope polymer processing models. It includes dimensional analysis and scaling, transport phenomena in polymer processing, and modeling polymer processes.