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This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.
This book covers the most recent and important developments in advanced injection molding technologies, such as intelligent process control; technology innovations and computer simulation for emerging special injection molding processes like microinjection molding, microcellular injection molding, water-assisted foaming, water-assisted injection molding, and variable mold temperature technologies; conductive polymer foams and composites; injection molding of optical products; and an automated mold design navigation system with integrated knowledge management capability. It is intended to be used as a textbook for both introductory and advanced injection molding courses, as a must-have reference for professional engineers and engineering managers who want to keep abreast of the latest technological developments and applications, and in libraries to serve interested readers from both academic and industrial communities as well as the general public. With chapters written by an international team of experts, this book provides a broad and insightful coverage, complementary to other books on injection molding.
This book presents the most important aspects of microcellular injection molding with applications for science and industry. The book includes: experimental rheology and pressure-volume-temperature (PVT) data for different gas materials at real injection molding conditions, new mathematical models, micrographs of rheological and thermodynamic phenomena, and the morphologies of microcellular foam made by injection molding. Further, the author proposes two stages of processing for microcellular injection molding, along with a methodology of systematic analysis for process optimization. This gives critical guidelines for quality and quantity analyses for processing and equipment design.
A growing number of plastics processors gain a competitive edge by utilizing the commercial microcellular process using existing injection molding or extrusion equipment at commercial production rates with low-cost modifications. End users also gain an advantage when the microcellular process is incorporated into product design and cost. To facilitate the transition and to help processors and end users make the most of this cutting edge commercial technology, this book provides a comprehensive description of all crucial elements.
This overview of the essential methods of plastics processing includes basic principles, theory, and technical background information. Written as an introductory text, it enables the reader to understand the broad field of processing technologies and its relationship to properties and applications of plastics materials.
This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.
This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.
Polymeric foams are sturdy yet lightweight materials with applications across a variety of industries, from packaging to aerospace. As demand for these materials increase, so does innovation in the development of new processes and products. This book captures the most dynamic advances in processes, technologies, and products related to the polymeric foam market. It describes the latest business trends including new microcellular commercialization, sustainable foam products, and nanofoams. It also discusses novel processes, new and environmentally friendly blowing agents, and the development and usage of various types of foams, including bead and polycarbonate, polypropylene, polyetherimide microcellular, and nanocellular. The book also covers flame-retardant foams, rigid foam composites, and foam sandwich composites and details applications in structural engineering, electronics, and insulation. Authored by leading experts in the field, this book minimizes the gap between research and application in this important and growing area.
Polylactide Foams: Fundamentals, Manufacturing, and Applications provides an introduction to the fundamental science behind plastic foams, polylactic acid) and polylactide foaming, giving designers tactics to replace traditional resins with sustainable and biodegradable materials. The book then delves deeper into the technology behind PLA foaming, such as PLA/gas mixture characteristics, solubility, interfacial tension behaviors and crystallization kinetics of various types of PLA and their compounds. The foaming behaviors and mechanisms of various types of PLA and PLA compounds are extensively analyzed and discussed through different manufacturing technologies, namely extrusion foaming, foam injection molding and bead foaming. Interest in Poly(lactic acid) and PLA foams is extremely high – particularly as a potential replacement for styrenic resins – and the price of PLA resin is lower than ever before. This biopolymer has significant potential to improve the sustainability of the plastics industry. Polylactide Foams have a range of potential applications, such as in construction, packaging, insulation, biomedical scaffolds, and others. However, processing and performance of PLA are not at the same level as other non-biodegradable resins. - Introduces the concepts behind foaming, poly(lactic acid) and PLA foaming - Supports further research and development in PLA foams by covering the state-of-the-art in different manufacturing and processing methods - Provides practical guidance for materials scientists and engineers in industry looking to replace traditional polymer resins with a sustainable, biodegradable alternative