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Sheet metal fabrication--from fins and fenders to art--with all the necessary information on tools, preparations, materials, forms, mock-ups, and much more.
Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems
Professional Sheet Metal Fabrication is the number-one resource for sheet metal workers old and new. Join veteran metalworker Ed Barr as he walks you through the ins and outs of planning a sheet metal project, acquiring the necessary tools and resources, doing the work, and adding the perfect finishing touches for a seamless final product. From his workshop at McPherson College-home of the only accredited four-year degree in automotive restoration technology-Barr not only demonstrates how the latest tools and products work, but also explains why sheet metal reacts the way it does to a wide variety of processes. He includes clear directions for shaping metal using hand tools, the English Wheel, the pneumatic planishing hammer, and other machines, and discusses a variety of ways to cut and join metal through welding, soldering, brazing, and riveting. Dent repair and automotive patch panel fabrication are covered in detail. Readers are also given tips on copying shapes and building foam, wire, and wood station bucks to use as guides during shaping. This is truly the most detailed enthusiast-focused sheet metal how-to book on the market. Whether you're a metal hobbyist or experienced professional, you're sure to find something new in Professional Sheet Metal Fabrication.
WELDING AND METAL FABRICATION, International Edition employs a unique hands-on, project-based learning strategy to teach welding skills effectively and keep you motivated. This groundbreaking new book connects each welding technique to a useful and creative take-home project, making exercises both practical and personal--and avoiding the tedium of traditional, repetitive welding practices. To further enhance the learning process, every welding project includes a set of prints with specifications, like those used in production fabrication shops. This full-featured approach to skill-building reflects the reality of professional welding, where following prints and instructions precisely and laying out, cutting out, and assembling weldment accurately are just as essential as high-quality welding. The included projects are small to conserve materials during the learning process, but detailed instructions and abundant photos and illustrations guide you through a wide range of fabrication skills. Key steps and techniques within the small projects are also linked to larger projects presented at the end of each chapter, enabling you to apply what you have learned by fabricating and welding something more substantial. This thorough, reader-friendly book also prepares you for real-world success by covering shop math and measurement, time and material tracking, and invoicing.
This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.
Focuses on practical solutions covering production methods, tools, machine tools and other equipment, as well as precision tool-manufacturing methods and production systems. This comprehensive reference also includes all the relevant aspects of the following: metallurgy, tribology, theory of plasticity, material properties and process data determination.
This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.
Winner of the prestigious Moto Award for "Best Technical How-to Book" in 1984, the Metal Fabricator's Handbook applies master metal craftsman Ron Fournier's unique metal fabricating skills—developed during years of building Indy cars, drag racers, stockers, custom show cars, and sports GT race cars. Covers MIG, TIG, arc- and gas-welding, fuel and oil tanks, exhaust headers, and much more.