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This book explores Mechanical Integrity (MI) and Risk-Based Inspection (RBI) methodologies, specifically tailored for professionals in chemical, petrochemical, and petroleum refining plants. It starts with foundational aspects of equipment and pipe design and manufacturing within the process industry, followed by an introduction to prevalent damage mechanisms in metal components during service. The book then delves into the general methodology for mechanical integrity analysis, covering remaining life estimation and methods for assessing common defects found in in-service components. It further introduces the principles and overall methodology of Risk-Based Inspection, detailing approaches for evaluating Probability of Failure and Consequences, along with the application of risk matrices to formulate Inspection-Based Risk (IBR) plans. Lastly, it directs attention to the practical implementation of MI and IBR methodologies for managing the integrity of pipelines transporting liquid and gaseous hydrocarbons, aligned with API codes and ASME standards, offering a comprehensive example illustrating the development of an integrity management plan for a real-life pipeline. Through this structured approach, professionals can gain actionable strategies and insights essential for ensuring the safety and reliability of industrial plants and pipelines.
Pipeline engineers, operators, and plant managers are responsible for the safety of pipelines, facilities, and staying on top of regulatory compliance and maintenance. However, they frequently need reference materials to support their decision, and many new pipeline engineers and plant managers are responsible for major repairs and decisions yet do not have the proper reference to set a holistic integrity plan in place. Pipeline Integrity, Second Edition delivers necessary pipeline inspection methods, identification of hazard mechanisms, risk and consequence evaluations, and repair strategies. Covering relevant standards and processes for risk, assessment, and integrity management, this go-to reference provides the principles that guide these concepts enhanced with more critical regulatory information and easier organization betwen liquid and gas pipelines. More detailed information is provided on asset reliability, including risk-based inspection and other inspection prioritizing tools such as value-driven maintenance and evidence-based asset management. Pipeline Integrity, Second Edition continues to provide engineers and plants managers a vital resource for keeping their pipelines and facilities safe and efficient. Set an integrity management plan and safe assessment program while properly characterizing impact of risk Get updated with new information on corrosion control, gas and liquid hydrocarbon transportation risk management and asset integrity management Understand and apply all the latest and critical oil and gas pipeline standards, both U.S. and international-based
This book is an update and expansion of topics covered in Guidelines for Mechanical Integrity Systems (2006). The new book is consistent with Risk-Based Process Safety and Life Cycle approaches and includes details on failure modes and mechanisms. Also, example testing an inspection programs is included for various types of equipment and systems. Guidance and examples are provided for selecting and maintaining critical safety systems.
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.
This book presents the results of the research project G5055 'Development of novel methods for the prevention of pipeline failures with security implications,' carried out in the framework of the NATO Science for Peace and Security program, and explores the lifecycle assessment of gas infrastructures. Throughout their service lives, pipelines transporting hydrocarbons are exposed to demanding working conditions and aggressive media. In long-term service, material aging increases the risk of damage and failure, which can be accompanied by significant economic losses and severe environmental consequences. This book presents a selection of complementary contributions written by experts operating in the wider fields of pipeline integrity; taken together, they offer a comprehensive portrait of the latest developments in this technological area.
A comprehensive and detailed reference guide on the integrity and safety of oil and gas pipelines, both onshore and offshore Covers a wide variety of topics, including design, pipe manufacture, pipeline welding, human factors, residual stresses, mechanical damage, fracture and corrosion, protection, inspection and monitoring, pipeline cleaning, direct assessment, repair, risk management, and abandonment Links modern and vintage practices to help integrity engineers better understand their system and apply up-to-date technology to older infrastructure Includes case histories with examples of solutions to complex problems related to pipeline integrity Includes chapters on stress-based and strain-based design, the latter being a novel type of design that has only recently been investigated by designer firms and regulators Provides information to help those who are responsible to establish procedures for ensuring pipeline integrity and safety
Based on over 40 years of experience in the field, Ramesh Singh goes beyond corrosion control, providing techniques for addressing present and future integrity issues. Pipeline Integrity Handbook provides pipeline engineers with the tools to evaluate and inspect pipelines, safeguard the life cycle of their pipeline asset and ensure that they are optimizing delivery and capability. Presented in easy-to-use, step-by-step order, Pipeline Integrity Handbook is a quick reference for day-to-day use in identifying key pipeline degradation mechanisms and threats to pipeline integrity. The book begins with an overview of pipeline risk management and engineering assessment, including data collection and regulatory approaches to liquid pipeline risk management. Other critical integrity issues include: Pipeline defects and corrective actions Introduction to various essential pipeline material such as line pipes and valves Coverage on corrosion and corrosion protection Identifies the key pipeline degradation mechanisms and threats to pipeline integrity Appreciates various corrosion monitoring and control tools and techniques Understands the principles of risk assessment and be able to conduct a simple risk assessment Develops simple Pipeline Integrity Management plans Selects and apply appropriate inspection and assessment criteria for pipeline defects Recommends appropriate repair methods for pipeline defects
Lees' Process Safety Essentials is a single-volume digest presenting the critical, practical content from Lees' Loss Prevention for day-to-day use and reference. It is portable, authoritative, affordable, and accessible — ideal for those on the move, students, and individuals without access to the full three volumes of Lees'. This book provides a convenient summary of the main content of Lees', primarily drawn from the hazard identification, assessment, and control content of volumes one and two. Users can access Essentials for day-to-day reference on topics including plant location and layout; human factors and human error; fire, explosion and toxic release; engineering for sustainable development; and much more. This handy volume is a valuable reference, both for students or early-career professionals who may not need the full scope of Lees', and for more experienced professionals needing quick, convenient access to information. Boils down the essence of Lees'—the process safety encyclopedia trusted worldwide for over 30 years Provides safety professionals with the core information they need to understand the most common safety and loss prevention challenges Covers the latest standards and presents information, including recent incidents such as Texas City and Buncefield