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Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
Divided into four parts, Programmable Automation focuses on programmable automation technologies used in industry. Comprehensive yet concise, this unique textbook provides a solid foundation of analytical techniques to justify automation and the knowledge and instruction of how to program computer numerical controlled (CNC) equipment, industrial robots and programmable logic controllers (PLC). Through a very practical approach, readers will learn specific programming languages related to each technology including G code and ladder logic. And it is sure to be found useful by electrical, industrial, mechanical and/or manufacturing engineering technology undergraduate students, in addition to anyone in industry interested in learning about programmable automation and developing the corresponding programming skills. Each chapter begins with an overview of chapter material with emphasis on desired outcomes and concludes with a summary, questions, and problems where appropriate. Presents explicit skills and methodologies to aid in the programming process. Features a good use of examples with numerous illustrations. Uses computer simulation and actual lab equipment extensively in learning activities.
Selected, peer reviewed papers from the 2nd International Conference on Mechanical Design, Manufacturing and Automation (ICMDMA 2014), December 27-28, 2014, Huanggang, Hubei, China
From concept development to final production, this comprehensive text thoroughly examines the design, prototyping, and fabrication of engineering products and emphasizes modern developments in system modeling, analysis, and automatic control. This reference details various management strategies, design methodologies, traditional production techniqu
This book gives an introduction to Structured Text (ST), used in Programmable Logic Control (PLC). The book can be used for all types of PLC brands including Siemens Structured Control Language (SCL) and Programmable Automation Controllers (PAC). Contents: - Background, advantage and challenge when ST programming - Syntax and fundamental ST programming - Widespread guide to reasonable naming of variables - CTU, TOF, TON, CASE, STRUCT, ENUM, ARRAY, STRING - Guide to split-up into program modules and functions - More than 90 PLC code examples in black/white - FIFO, RND, 3D ARRAY and digital filter - Examples: From LADDER to ST programming - Guide to solve programming exercises Many clarifying explanations to the PLC code and focus on the fact that the reader should learn how to write a stable, robust, readable, structured and clear code are also included in the book. Furthermore, the focus is that the reader will be able to write a PLC code, which does not require a specific PLC type and PLC code, which can be reused. The basis of the book is a material which is currently compiled with feedback from lecturers and students attending the AP Education in Automation Engineering at the local Dania Academy, "Erhvervsakademi Dania", Randers, Denmark. The material is thus currently updated so that it answers all the questions which the students typically ask through-out the period of studying. The author is Bachelor of Science in Electrical Engineering (B.Sc.E.E.) and has 25 years of experience within specification, development, programming and supplying complex control solutions and supervision systems. The author is Assistant Professor and teaching PLC control systems at higher educations. LinkedIn: https://www.linkedin.com/in/tommejerantonsen/
Modern Manufacturing Processes draws on the latest international research on traditional and non-traditional practices, to provide valuable advice on the digitization and automation of the manufacturing industry. In addition to providing technical details for the correct implementation of the latest tools and practices, the impacts on productivity and design quality are also examined. The thorough classification of manufacturing processes will help readers to decide which technology is most effective for their requirements, and comparisons between modern and traditional methods will clarify the case for upgrading. This comprehensive assessment of technologies will include additive manufacturing, and industry 4.0, as well as hybrid methods where exceptional results have been gained through the use of traditional technology. This collection of work by academics at the cutting edge of manufacturing research will help readers from a range of backgrounds to understand and apply these new technologies. - Explains how the correct implementation of modern manufacturing processes can help a factory gain the characteristics of an industry 4.0 business - Explores what the main technical and business drivers for new manufacturing processes are today - Provides detailed classifications and comparisons of traditional, non-traditional, and hybrid manufacturing processes
Manufacturing Engineering Education includes original and unpublished chapters that develop the applications of the manufacturing engineering education field. Chapters convey innovative research ideas that have a prodigious significance in the life of academics, engineers, researchers and professionals involved with manufacturing engineering. Today, the interest in this subject is shown in many prominent global institutes and universities, and the robust momentum of manufacturing has helped the U.S. economy continue to grow throughout 2014. This book covers manufacturing engineering education, with a special emphasis on curriculum development, and didactic aspects. - Includes original and unpublished chapters that develop the applications of the manufacturing engineering education principle - Applies manufacturing engineering education to curriculum development - Offers research ideas that can be applied to the work of academics, engineers, researchers and professionals
Though the developments in the field of electronics and digital industries are significant, the importance of the basic mechanical industry remains always on the top side. The purpose of this book is to present some advanced research studies on mechanical design, materials and manufacturing. The first chapter presents an analysis of a novel force transducer which has a special shape that allows strategic placement of the strain gauges and senses axial forces by ignoring the moments. The second chapter explains the basic principle of calculation and analysis of the defective structure of solids. The third most interesting chapter presents advanced methods used in molecular dynamics simulation of macromolecules. Chapter Four explores an extended method of mathematical modelling of Freudenstein-Chebyshev approximation theory for sigmoidal function applied to four and five precision points. Chapter Five presents an algorithm to find the transfer vertex of a given epicyclic gear train. In the sixth chapter, an analytical study (using ABAQUS/CAE) on the strengthening of the beam-column joint under seismic conditions using carbon fiber reinforced polymer (CFRP) sheets has been carried out. Chapter Seven discusses preparation, properties and applications of nanomterials, ceramics and bioceramics. Chapter Eight discusses the fluorescence of atomic hydrogen in aqueous media. Chapter Nine presents a methodology to design, develop and simulate a twin spindle turning special purpose machine based on the data collected from hydraulic, pneumatic, and electro pneumatic data which will serve as low cost automation. The last chapter is about the estimation of axial force in incremental sheet metal forming.
This exploration of the technical and engineering aspects of automated production systems provides a comprehensive and balanced coverage of the subject. It covers cutting-edge technologies of production automation and material handling, and how these technologies are used to construct modern manufacturing systems.
The most up-to-date view of manufacturing technologies. Written by leading experts from the USA, Europe, and Asia, both handbook and CD-ROM cover a wide range of topics ranging from industrial management and organization to automation and control, from mechanical to electronical technology, and from machine tools to the consumer goods industry. It gives a unique interdisciplinary and global presentation of material and combines, for the first time, theoretical and significant practical results from the last decades of the most important branches of machine building. Its broad coverage appeals to the highly skilled scientific expert as well as the experienced design engineer, and to undergraduate and advanced students.