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This book includes contributions from the Materials Processing Fundamentals Symposium held at the TMS 2019 Annual Meeting & Exhibition in San Antonio, Texas. This volume includes contributions on the physical and numerical modeling of materials processing, and covers a range of metals and minerals. Authors present models and results related the basics of processing such as extraction, joining, separation, and casting. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.
This volume includes contributions on the physical and numerical modeling of materials processing, and covers a range of metals and minerals. Authors present models and results related to the basics of processing such as extraction, joining, separation, and casting. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.
This volume covers various aspects of the fundamentals, synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Topics represented include but are not limited to: • Use of artificial intelligence or big data in the control or optimization of industrial processes • Modelling or optimization of recycle streams and scrap loops • Measurement and control in hostile environments • Modeling transport phenomena in materials processing and metallurgical processes involving iron, steel, nonferrous metals, and composites • Thermodynamics, kinetics, and physical chemistry of materials processes and modelling thereof
This book includes contributions from the Materials Processing Fundamentals Symposium held at the TMS 2018 Annual Meeting & Exhibition in Phoenix, Arizona. Covering the physical and numerical modeling of materials processing, the volume covers a range of metals and minerals. Authors present models and results related the basics of processing such as extraction, joining, separation, and casting. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.
This volume covers various aspects of the fundamentals, synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Topics represented include but are not limited to: • Experimental, analytical, physical, and computer modeling of physical chemistry and thermodynamics • Modeling of the transport phenomena in materials processing and metallurgical processes involving iron, steel, nonferrous metals, and composites • Second-phase particles in metals and processes and the fundamentals (experimental studies or theoretical studies) on the nucleation, growth, motion, and removal of these particles from the molten metal or reactors • Physical chemistry, thermodynamics, and kinetics for the production and refining of rare-earth metals • Control of industrial processes in the field of extraction and processing of metals and materials
Additive manufacturing (AM) is a manufacturing process that has emerged as a viable technology for the production of engineering components. The aspects associated with additive manufacturing, such as less material wastage, ease of manufacturing, less human involvement, fewer tool and fixture requirements, and less post-processing, make the process sustainable for industrial use. Further, this new technology has led to highly optimized product characteristics and functional aspects. This textbook introduces the basics of this new additive manufacturing technology to individuals who will be involved in the grand spectrum of manufacturing finished products. Fundamentals of Additive Manufacturing Technology: Principles, Technologies, and Applications provides knowledge and insight into various aspects of AM and deals with the basics, categories, materials, tooling, and equipment used. It presents a classified and complete description of the most common and recently developed additive manufacturing methods with applications, solved examples, and review questions. This textbook also emphasizes the fundamentals of the process, its capabilities, typical applications, advantages, and limitations, and also discusses the challenges, needs, and general recommendations for additive manufacturing. This fundamental textbook is written specifically for undergraduates in manufacturing, mechanical, industrial, and materials engineering disciplines for courses in manufacturing technology taught in engineering colleges and institutions all over the world. It also covers the needs of production and manufacturing engineers and technologists participating in related industries. Additionally, the textbook can be used by students in other disciplines concerned with design and manufacturing, such as automotive, biomedical, and aerospace engineering.
Metallurgy is a field of material science and engineering that studies the chemical and physical behavior of metallic elements, intermetallic compounds, and their mixtures, which are called alloys. These metals are widely used in this kind of engineering because they have unique combinations of mechanical properties (strength, toughness, and ductility) as well as special physical characteristics (thermal and electrical conductivity), which cannot be achieved with other materials. In addition to thousands of traditional alloys, many exciting new materials are under development for modern engineering applications. Metallurgical engineering is an area concerned extracting minerals from raw materials and developing, producing, and using mineral materials. It is based on the principles of science and engineering, and can be divided into mining processes, which are concerned with the extraction of metals from their ores to make refined alloys, and physical metallurgy, which includes the fabrication, alloying, heat treatment, joining and welding, corrosion protection, and different testing methods of metals. Conventional metal forming/shaping techniques include casting and forging, which remains an important processing route. Electrodeposition is one of the most used methods for metal and metallic alloy film preparation in many technological processes. Alloy metal coatings offer a wider range of properties than those obtained by a single metal film and can be applied to improve the properties of the substrate/coating system. This book covers a wide range of topics related to recent advancements in metallurgical engineering and electrodeposition such as metallurgy forming, structure, microstructure properties, testing and characterizations, and electrodeposition techniques. It also highlights the progress of metallurgical engineering, the ferrous and non-ferrous materials industries, and the electrodeposition of nanomaterials and composites.
This book describes spark plasma sintering (SPS) in depth. It addresses fundamentals and material-specific considerations, techniques, and applications across a broad spectrum of materials. The book highlights methods used to consolidate metallic or ceramic particles in very short times. It highlights the production of complex alloys and metal matrix composites with enhanced mechanical and wear properties. Emphasis is placed on the speed of the sintering processes, uniformity in product microstructure and properties, reduced grain growth, the compaction and sintering of materials in one processing step, various materials processing, and high energy efficiency. Current and potential applications in space science and aeronautics, automation, mechanical engineering, and biomedicine are addressed throughout the book.
This book, titled “Material Flow Analysis,” emphasizes the overview of various solid-state joining processes and grain refinement processes where plastic deformation is predominant. In addition, composite processes aimed at strengthening the metal and polymeric materials for various environmental conditions have been incorporated, while advances in the extraction process for purification of tri-n-butyl phosphate (TBP)/inositol hexaphosphate (IP6) have been discussed in detail.