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This report presents a cost analysis of Maleic Anhydride production from butane via partial oxidation process.. The process examined is similar to the one owned by Huntsman. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fixed-bed reactor. The reactor effluent is sent to a solvent-based recovery system for Maleic Anhydride separation.This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses:* Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up* Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs* Raw materials consumption, products generation and labor requirements* Process block flow diagram and description of industrial site installations (production unit and infrastructure)This report was developed based essentially on the following reference(s):(1) US Patent 4118403 issued to Monsanto in 1978 (assigned to Huntsman in 1994); (2) US Patent 6090245, issued to Huntsman in 2000Keywords: Fixed Bed, Maleic Acid Anhydride, C4 Oxidation, Huntsman, Monsanto
This report presents a cost analysis of Maleic Anhydride production from butane via partial oxidation process. The process examined is similar to the one owned by Huntsman. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fixed-bed reactor. The reactor effluent is sent to a solvent-based recovery system for Maleic Anhydride separation. This report was developed based essentially on the following reference(s): (1) US Patent 4118403 issued to Monsanto in 1978 (assigned to Huntsman in 1994) (2) US Patent 6090245, issued to Huntsman in 2000 Keywords: Fixed Bed, Maleic Acid Anhydride, C4 Oxidation, Huntsman, Monsanto
The editors have asked me to write this foreword probably for two reasons: First, I have spent 35 years trying to develop radiolabeled compounds that would help diagnose and treat disease. I, and the people from my laboratory, have been much involved with developing Nan'I for the diagnosis and treatment of hyperthyroidism and well-differentiated thyroid cancer. Second, I was a participant throughout the entire symposium upon which this book is based. Our latest '311-labeled compound, [l3lll metaiodobenzylguanidine, took us 13 years to develop. It has succeeded in diagnosing and treating adrenergic tumors '31 under circumstances where Na 1 would have failed for the diagnosis and treatment of thyroid cancer. I therefore hope that more scientists will be attracted to this field. This book is written by intelligent, experienced investigators who are knowl edgeable. It is a must for anyone new in the field. For the experienced, I would like to remind you that I attended the entire symposium; the breadth and timeliness of the update has helped us to redirect some of our current efforts into more scientifically productive channels. William H. Beierwaltes, M.D.
This book contains eight chapters that discuss the manufacturing methods, surface treatment, composite interfaces, microstructure-property relationships with underlying fundamental physical and mechanical principles, and applications of carbon fibers and their composites. Recently, carbon-based materials have received much attention for their many potential applications. The carbon fibers are very strong, stiff, and lightweight, enabling the carbon materials to deliver improved performance in several applications such as aerospace, sports, automotive, wind energy, oil and gas, infrastructure, defense, and semiconductors. However, the use of carbon fibers in cost-sensitive, high-volume industrial applications is limited because of their relatively high costs. However, its production is expected to increase because of its widespread use in high-volume industrial applications; therefore, the methods used for manufacturing carbon fibers and carbon-fiber-reinforced composites and their structures and characteristics need to be investigated.
Written by an author with over 38 years of experience in the chemical and petrochemical process industry, this handbook will present an analysis of the process steps used to produce industrial hydrocarbons from various raw materials. It is the first book to offer a thorough analysis of external factors effecting production such as: cost, availability and environmental legislation. An A-Z list of raw materials and their properties are presented along with a commentary regarding their cost and availability. Specific processing operations described in the book include: distillation, thermal cracking and coking, catalytic methods, hydroprocesses, thermal and catalytic reforming, isomerization, alkylation processes, polymerization processes, solvent processes, water removal, fractionation and acid gas removal. - Flow diagrams and descriptions of more than 250 leading-edge process technologies - An analysis of chemical reactions and process steps that are required to produce chemicals from various raw materials - Properties, availability and environmental impact of various raw materials used in hydrocarbon processing
This report presents a cost analysis of Maleic Anhydride production from butane via partial oxidation. The process examined is similar to CB&I Lummus ALMA technology. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fluid bed reactor. The reactor effluent is sent to a solvent-based recovery system for Maleic Anhydride separation. This report was developed based essentially on the following reference(s): "Maleic Anhydride, Maleic Acid, and Fumaric Acid", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: Fluid Bed, Maleic Acid Anhydride, C4 Oxidation, CB&I Lummus, Solvent Recovery
This book comprises select proceedings of the International Conference on Design, Materials, Cryogenics and Constructions (ICDMC 2019). The chapters cover latest research in different areas of mechanical engineering such as additive manufacturing, automation in industry and agriculture, combustion and emission control, CFD, finite element analysis, and engineering design. The book also focuses on cryogenic systems and low-temperature materials for cost-effective and energy-efficient solutions to current challenges in the manufacturing sector. Given its contents, the book can be useful for students, academics, and practitioners.
This report presents a cost analysis of Maleic Anhydride production from butane via partial oxidation. The process examined is similar to Scientific Design process. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fixed-bed reactor. The reactor effluent is sent to an aqueous-based recovery system for Maleic Anhydride separation. This report was developed based essentially on the following reference(s): (1) US Patent 6194587 issued to Scientific Design in 2001 (2) "Maleic Anhydride, Maleic Acid, and Fumaric Acid", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: Fixed Bed, Maleic Acid Anhydride, C4 Oxidation, Scientific Design, Aqueous Recovery
A handbook on syntheses and properties, production processes, and applications of maleic anhydride and maleic anhydride derived products – all in one text. This handbook provides a comprehensive overview of maleic anhydride chemistry and applications from the professional perspective. With chapters written by leading R&D scientists from the chemical industry, and edited by the Vice President and ASI Technology Chief at Ashland Specialty Ingredients (ASI), Dr. Osama M. Musa, readers will find a unique perspective and summary of the latest advancements in the field of maleic anhydride science. Maleic anhydride is produced industrially on large scale (10E3 kt/annum). Its rich chemistry makes it an important raw material for numerous products and processes (e.g. for applications in polymers and coatings), many of which are covered in this handbook for the first time in a comprehensive manner. The broad scope spans topics ranging from production techniques (including topics such as processes, catalysis, trouble-shooting), synthesis and properties of small and polymeric maleic anhydride based compounds (focusing on industrially relevant compounds as well as emerging areas of importance) and in-depth and broad discussions of commercial maleic anhydride based applications.