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Machining processes play an important role in the manufacture of a wide variety of components. While the processes required for metal components are well-established, they cannot always be applied to composite materials, which instead require new and innovative techniques. Machining technology for composite materials provides an extensive overview and analysis of both traditional and non-traditional methods of machining for different composite materials.The traditional methods of turning, drilling and grinding are discussed in part one, which also contains chapters analysing cutting forces, tool wear and surface quality. Part two covers non-traditional methods for machining composite materials, including electrical discharge and laser machining, among others. Finally, part three contains chapters that deal with special topics in machining processes for composite materials, such as cryogenic machining and processes for wood-based composites.With its renowned editor and distinguished team of international contributors, Machining technology for composite materials is an essential reference particularly for process designers and tool and production engineers in the field of composite manufacturing, but also for all those involved in the fabrication and assembly of composite structures, including the aerospace, marine, civil and leisure industry sectors. - Provides an extensive overview of machining methods for composite materials - Chapters analyse cutting forces, tool wear and surface quality - Cryogenic machining and processes for wood based composites are discussed
This excellent volume will serve as an indispensable reference and source book for process design, tool and production engineers in composite manufacturing. It provides the reader with a comprehensive treatment of the theory of machining as it applies to fiber reinforced polymer composites. It covers the latest technical advances in the area of machining and tooling, and discusses the applications of fiber reinforced polymer composites in the aircraft and automotive industries.
This book covers a wide range of conventional and non-conventional machining processes of various composite materials, including polymer and metallic-based composites, nanostructured composites and green/natural composites. It presents state-of-the-art academic work and industrial developments in material fabrication, machining, modelling and applications, together with current practices and requirements for producing high-quality composite components. There are also dedicated chapters on physical properties and fabrication techniques of different composite material groups. The book also has chapters on health and safety considerations when machining composite materials and recycling composite materials. The contributors present machining composite materials in terms of operating conditions; cutting tools; appropriate machines; and typical damage patterns following machining operations. This book serves as a useful reference for manufacturing engineers, production supervisors, tooling engineers, planning and application engineers, and machine tool designers. It can also benefit final-year undergraduate and postgraduate students, as it provides comprehensive information on the machining of composite materials to produce high-quality final components. The book chapters were authored by experienced academics and researchers from four continents and nine countries including Canada, China, Egypt, India, Malaysia, Portugal, Singapore, United Kingdom and the USA.
Presenting modern advances in the machining of ceramics and composites, this work offers broadly based, fundamental information for selecting the appropriate machining processes and parameters, developing successful manufacturing strategies, and designing novel machining systems. It focuses on scientific and engineering developments affecting the present and future of machining processes.
Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.
This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.
As technology advances, it is imperative to stay current in the newest developments made within the engineering industry and within material sciences. Trends in manufacturing such as 3D printing, casting, welding, surface modification, computer numerical control (CNC), non-traditional, Industry 4.0 ergonomics, and hybrid machining methods must be closely examined to utilize these important resources for the betterment of society. Advanced Manufacturing Techniques for Engineering and Engineered Materials provides a unified and complete overview about the recent and emerging trends, developments, and associated technology with scope for the commercialization of techniques specific to manufacturing materials. This book also reviews the various machining methods for difficult-to-cut materials and novel materials including matrix composites. Covering topics such as agro-waste, conventional machining, and material performance, this book is an essential resource for researchers, engineers, technologists, students and professors of higher education, industry workers, entrepreneurs, researchers, and academicians.
This book covers current advances and practices in machining fibre-reinforced polymer composites under various conventional and nonconventional processes. It presents recent research and practices for effective and efficient machining of difficult-to-cut material, providing the technological ‘know-how’ on delamination-free of drilling, milling, trimming, and other cutting processes on fibre-reinforced polymer composites. It also guides the reader on the selection of optimum machining parameters, tool materials, as well as tool geometry. This book is of interest to academicians, students, researchers, practitioners, and industrialists working in aerospace, automotive, marine, and construction industries.
In recent years, the application of composite materials hasincreased in various areas of science and technology due to theirspecial properties, namely for use in the aircraft, automotive,defence, aerospace and other advanced industries. Machiningcomposite materials is quite a complex task owing to itsheterogenity, and to the fact that reinforcements are extremelyabrasive. In modern engineering, high demands are placed oncomponents made of composites in relation to their dimensionalprecision as well as their surface quality. Due to these potentialapplications, there is a great need to understand the questionsassociated with machining composite materials. This book aims to provide the fundamentals and the recentadvances in the machining of composite materials (polymers, metalsand ceramics) for modern manufacturing engineering. The three partsof the book cover the machining of polymeric, metal and ceramicmatrix composites. This book can be used as a text book for the final year of anundergraduate engineering course or for those studyingmachining/composites at the postgraduate level. It can also serveas a useful work of reference for academics, manufacturing andmaterials researchers, manufacturing and mechanical engineers, andprofessionals in composite technology and related industries.
This book deals with all aspects of advanced composite materials; what they are, where they are used, how they are made, their properties, how they are designed and analyzed, and how they perform in-service. It covers both continuous and discontinuous fiber composites fabricated from polymer, metal, and ceramic matrices, with an emphasis on continuous fiber polymer matrix composites.