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The first part of this third volume focuses on the design of mechatronic components, in particular the feed drives of machine tools used to generate highly dynamic drive movements. Engineering guides for the selection and design of important machine components, the control technology of feed drives, and the measuring systems required for position capture are presented. Another focus is on process and diagnostic equipment for manufacturing machines and systems. The second part describes control concepts including programming methods for various applications of modern production systems. Programmable logic controllers (PLC), numerical controllers (NC) and robot controllers (RC) are part of these presentations. In the context of automated manufacturing systems, the various levels of the automation pyramid and the importance of control systems are also outlined. Finally, the volume deals with the engineering of machines and plants. The German Machine Tools and Production Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with colored technical illustrations throughout. This first English edition is a translation of the German ninth edition.
The first part of this volume provides the user with assistance in the selection and design of important machine and frame components. It also provides help with machine design, calculation and optimization of these components in terms of their static, dynamic and thermoelastic behavior. This includes machine installation, hydraulic systems, transmissions, as well as industrial design and guidelines for machine design. The second part of this volume deals with the metrological investigation and assessment of the entire machine tool or its components with respect to the properties discussed in the first part of this volume. Following an overview of the basic principles of measurement and measuring devices, the procedure for measuring them is described. Acceptance of the machine using test workpieces and the interaction between the machine and the machining process are discussed in detail. The German Machine Tools and Manufacturing Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with color technical illustrations throughout. This first English edition is a translation of the German ninth edition.
Fundamentals of Machining and Machine Tools deals with analytical modeling techniques of machining processes, modern cutting tool materials and their effects on the economics of machining. The book thoroughly illustrates the causes of various phenomena and their effects on machining practice. It includes description of machining processes outlining the merits and de-merits of various modeling approaches. Spread in 22 chapters, the book is broadly divided in four sections: 1. Machining Processes 2. Cutting Tools 3. Machine Tools 4. Automation Data on cutting parameters for machining operations and main characteristics of machine tools have been separately provided in Annexures. In addition to exhaustive theory, a number of numerical examples have been solved and arranged in various chapters. Question bank has been given at the end of every chapter. The book is a must for anyone involved in metal cutting, machining, machine tool technology, machining applications, and manufacturing processes
Collection of selected, peer reviewed papers from the special topic volume with invited peer reviewed papers only.The 66 papers are grouped as follows:Chapter 1: Operation of the Systems for Plastics Processing;Chapter 2: Operation of the Systems for Metal Machining;Chapter 3: Operation of the Systems for Water Jet Technology;Chapter 4: Tools and Equipments in Production Systems for Material Machining;Chapter 5: Diagnostics and Measurement Operational States of Machines;Chapter 6: Engineering of Production Systems
The Symposium presented and discussed the latest research on new theories and advanced applications of automatic systems, which are developed for manufacturing technology or are applicable to advanced manufacturing systems. The topics included computer integrated manufacturing, simulation and the increasingly important areas of artificial intelligence and expert systems, and applied them to the broad spectrum of problems that the modern manufacturing engineer is likely to encounter in the design and application of increasingly complex automatic systems.
This is the third volume of three which will give the reader an insight into the current state of CNC technology with a focus on practical applications. This volume deals with CNC programming. It has been written in conjunction with a major European supplier of controllers in order to give the reader a more consistent and in-depth understanding of the logic used to program such machines. It explains how why and where to program specific features of a part and how to build them up into complete programs. Thus, the reader will learn about the main aspects of the logical structure and compilation of a program. Finally, there is a brief review of so me of the typical controllers currently available from both universal and proprietary builders. The author draws on his extensive experience as a practitioner and teacher. The text is thoroughly practical in character and generously illustrated with diagrams and photographs.
Energy efficiency represents a cost-effective and immediate strategy of a sustainable development. Due to substantial environmental and economic implications, a strong emphasis is put on the electrical energy requirements of machine tools for metalworking processes. The improvement of energy efficiency is however confronted with diverse barriers, which sustain an energy efficiency gap of unexploited potential. The deficiencies lie in the lack of information about the actual energy requirements of machine tools, a minimum energy reference to quantify improvement potential and the possible actions to improve the energy demand. Therefore, a comprehensive concept for energy performance management of machine tools is developed which guides the transition towards energy efficient machine tools. It is structured in four innovative concept modules, which are embedded into step-by-step workflow models. The capability of the performance management concept is demonstrated in an automotive manufacturing environment. The target audience primarily comprises researchers and practitioners challenged to enhance energy efficiency in manufacturing. The book may also be beneficial for graduate students who want to specialize in this field.
The approach to the solution within the CRC/TR 96 financed by the German Research Foundation DFG aims at measures that will allow manufacturing accuracy to be maintained under thermally unstable conditions with increased productivity, without an additional demand for energy for tempering. The challenge of research in the CRC/TR 96 derives from the attempt to satisfy the conflicting goals of reducing energy consumption and increasing accuracy and productivity in machining. In the current research performed in 19 subprojects within the scope of the CRC/TR 96, correction and compensation solutions that influence the thermo-elastic machine tool behaviour efficiently and are oriented along the thermo-elastic functional chain are explored and implemented. As part of this general objective, the following issues must be researched and engineered in an interdisciplinary setting and brought together into useful overall solutions: 1. Providing the modelling fundamentals to calculate the heat fluxes and the resulting thermo-elastic deformations in a comprehensive manner, 2. Mapping of the structural variability as a result of the relative movement inside the machine tool, 3. Providing the tools for an efficient adjustment of parameters that vary greatly in time and space by means of parameter identification methods as a prerequisite for correction and compensation solutions, 4. Engineering and demonstrating solutions to control-integrated correction of thermo-elastic errors by an inverse position setpoint compensation of the error at the TCP, 5. Engineering and demonstrating solutions based on the material properties to compensate for thermo-elastic effects through a homogeneous propagation of the temperature field, as well as reducing and smoothing the distribution of heat dissipated in supporting structures, 6. Developing metrological fundamentals to record the thermo-elastic errors in special structural areas of machine tools, 7. Engineering a methodological approach to simultaneous and complex evaluation of the CRC/TR 96 solutions, referring to their impact on product quality, production rate, energy consumption and machine tool costs .