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Liquid moulding technologies such as RTM and SRIM are increasingly used for manufacturing composites in a variety of industries. Most interest stems from the automotive industry in the continuing search for weight savings, manufacturing economies and vehicle refinement.Liquid Moulding Technologies provides a unique insight into the development and use of such processes with a comprehensive description of the material, process variants, equipment, control strategies and tooling techniques used. Procedures for materials characterisation, preform and mould design are also described and the text is augmented by a number of case studies for prototype and production parts.This book is an invaluable source for both industrial moulders and those working in research and development.
The book explores the effect of nanoscale matrix additives along the four levels of material formation, particle-resin interaction, the influence of nanoparticles on the processability of the polymer, the influence of nanoparticles on polymer curing and the influence of nanoparticles on the fiber plastic composite. Fiber-reinforced plastics have a significantly higher lightweight construction potential in components with a primary single- or biaxial stress state compared to isotropic metals. At the same time, their insensitivity to corrosion and their advantageous fatigue properties can help to reduce maintenance costs. Due to their outstanding specific mechanical properties, they are among today's high-performance lightweight construction materials. These properties make them particularly attractive in the field of mobility. However, as soon as the matrix properties dominate the mechanical properties, e.g. in the case of fibre-parallel compressive strength, significant weaknesses become apparent in the mechanical properties. Here, one approach is to significantly increase the matrix properties through nanoscale ceramic additives and at the same time to guarantee the processability of the resin.
There is a wealth of literature on modeling and simulation of polymer composite manufacturing processes. However, existing books neglect to provide a systematic explanation of how to formulate and apply science-based models in polymer composite manufacturing processes. Process Modeling in Composites Manufacturing, Second Edition provides tangible m
Polymer matrix composites are used extensively across a wide range of industries, making the design and development of effective manufacturing processes of great importance. Manufacturing techniques for polymer matrix composites (PMCs) provides an authoritative review of the different technologies employed in the manufacture of this class of composite.Following an introduction to composites and manufacturing processes, part one reviews the manufacturing of short fiber and nanoparticle based polymer matrix composites, with injection and compression molding examined in depth. Thermoplastic processing is the focus of part two. Sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles are investigated. Part three reviews thermoset processing. A survey of resin transfer molding follows, including vacuum-assisted and compression resin transfer molding. The pultrusion process is then considered, before the book concludes with an investigation into autoclave and out-of-autoclave curing processes in polymer matrix composites.With its distinguished editors and international team of expert contributors, Manufacturing techniques for polymer matrix composites (PMCs) is an essential guide for engineers and scientists working in the field of polymer matrix composites. - Provides an authoritative review of the different technologies employed in the manufacture of polymer matrix composites - Reviews the manufacturing of short fiber and nanoparticle-based polymer matrix composites, with injection and compression molding examined in depth - Examines thermoplastic processing, sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles
Polymer matrix composites are finding increasing number of applications due to their high weight-saving potential as well as unique characteristics, such as high strength-to-density ratio, fatigue resistance, high damping factor, and freedom from corrosion. While many textbooks are available on the mechanics of polymer matrix composites, few cover their processing. Processing of Polymer Matrix Composites fills this gap. The book focuses on the major manufacturing processes used for polymer matrix composites and describes process details, process parameters and their effects on properties and process-induced defects, and analytical and experimental methods used for understanding process conditions. The book describes fibers, thermosetting and thermoplastic polymers, and interface characteristics that are important from the standpoint of both design and processing. It also emphasizes the applications of process fundamentals for both continuous fiber and short fiber polymer matrix composites. In addition the book considers quality inspection methods, tooling, and manufacturing costs and environmental and safety issues.
This book provides valuable information on polymer composite manufacturing, with a focus on liquid molding processes and the resin transfer molding technique (RTM). It presents and discusses emerging topics related to the foundations, engineering applications, advanced modeling and experiments regarding the RTM process. A valuable resource for engineers, professionals in industry and academics involved in this advanced interdisciplinary field, it also serves as a comprehensive reference book for undergraduate and postgraduate courses.
Based on 15 years of composites manufacturing instruction, the Principles of the Manufacturing of Composite Materials is the first text to offer both a practical and analytic approach to composite manufacturing processes. It ties together key tools for analyzing the mechanics of composites with the processes whereby composite products are fabricated, whether by hand lay-up or through automated processes. The book outlines the principles of chemistry, physics, materials science and engineering and shows how these are connected to the design and production of a variety of composites, primarily polymeric. It thus provides analytic, quantitative tools to answer the questions of why certain materials are linked with specific processes, and why products are manufactured by one process rather than another. All phases of matrix material formation are explained, as are practical design details for fabrics, autoclaving, filament winding, pultrusion, liquid composite molding, hand techniques, joints and joint bonding, and more. A special section is devoted to nanocomposites. The book includes exercises for university students and practitioners.
This book deals with all aspects of advanced composite materials; what they are, where they are used, how they are made, their properties, how they are designed and analyzed, and how they perform in-service. It covers both continuous and discontinuous fiber composites fabricated from polymer, metal, and ceramic matrices, with an emphasis on continuous fiber polymer matrix composites.
Advanced Fibre-reinforced Polymer (FRP) Composites for Structural Applications, Second Edition provides updates on new research that has been carried out on the use of FRP composites for structural applications. These include the further development of advanced FRP composites materials that achieve lighter and stronger FRP composites, how to enhance FRP integrated behavior through matrix modification, along with information on pretension treatments and intelligence technology. The development of new technology such as automated manufacturing and processing of fiber-reinforced polymer (FRP) composites have played a significant role in optimizing fabrication processing and matrix formation. In this new edition, all chapters have been brought fully up-to-date to take on the key aspects mentioned above. The book's chapters cover all areas relevant to advanced FRP composites, from the material itself, its manufacturing, properties, testing and applications in structural and civil engineering. Applications span from civil engineering, to buildings and the energy industry. - Covers all areas relevant to advanced FRP composites, from the material itself, its manufacturing, properties, testing and applications in structural engineering - Features new manufacturing techniques, such as automated fiber placement and 3D printing of composites - Includes various applications, such as prestressed-FRP, FRP made of short fibers, continuous structural health monitoring using advanced optical fiber Bragg grating (FBG), durability of FRP-strengthened structures, and the application of carbon nano-tubes or platelets for enhancing durability of FRP-bonded structures