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The Laser Manufacturing Process is a comprehensive guide to industrial laser processes, offering insights into their fundamentals, applications across industries, production specifics, and characteristics, including mechanical, metallurgical, and geometrical aspects, as well as potential defects. The book also investigates how industrial laser processes are developed and the diverse attributes of the resulting objects, emphasizing their significance in industrial settings. Here, “objects” refer to the tangible outcomes of laser manufacturing, encompassing a wide array of products and components created through processes like cutting, welding, and additive manufacturing. These objects exhibit distinct mechanical properties, metallurgical characteristics, and geometrical precision, all of which are crucial considerations in their utility and performance within industrial environments. This book functions as a concise reference manual catering to the needs of both students and professionals who require knowledge related to laser manufacturing processes, such as laser cutting, laser welding, and laser additive manufacturing processes.
Laser Cutting Guide for Manufacturing presents practical information and troubleshooting and design tools from a quality manufacturing perspective. Equally applicable to small shops as it is to large fabricator companies, this guide is a roadmap for developing, implementing, operating, and maintaining a laser-cutting manufacturing enterprise. The book focuses on metal cutting of sheets, plates, tubes, and 3-D shaped stampings. It presents today's reality of the engineering and business challenges, and opportunities presented by the rapid penetration cutting in all facets of industry.
The complete guide to understanding and using lasers in material processing!Lasers are now an integral part of modern society, providing extraordinary opportunities for innovation in an ever-widening range of material processing and manufacturing applications. The study of laser material processing is a core element of many materials and manufacturing courses at undergraduate and postgraduate level. As a consequence, there is now a vast amount of research on the theory and application of lasers to be absorbed by students, industrial researchers, practising engineers and production managers. Written by an acknowledged expert in the field with over twenty years' experience in laser processing, John Ion distils cutting-edge information and research into a single key text. Essential for anyone studying or working with lasers, Laser Processing of Engineering Materials provides a clear explanation of the underlying principles, including physics, chemistry and materials science, along with a framework of available laser processes and their distinguishing features and variables. This book delivers the knowledge needed to understand and apply lasers to the processing of engineering materials, and is highly recommended as a valuable guide to this revolutionary manufacturing technology. The first single volume text that treats this core engineering subject in a systematic manner Covers the principles, practice and application of lasers in all contemporary industrial processes; packed with examples, materials data and analysis, and modelling techniques
Contains the following reports: Guide to high average power Nd:YAG laser processing with fibre-optic beam delivery for metals, S T Riches and J C Ion; Durability of structural adhesives and adhesively bonded joints and mechanisms of environmental attack - a review, S M Tavakoli; Preliminary environmental testing of polymer coated material (PCM) joints, R J Wise; A practical guide to process and quality control for resistance spot welding, H J Powell, S A Westgate and K Wiemar.
New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)
Laser Processing and Chemistry gives an overview of the fundamentals and applications of laser-matter interactions, in particular with regard to laser material processing. Special attention is given to laser-induced physical and chemical processes at gas-solid, liquid-solid, and solid-solid interfaces. Starting with the background physics, the book proceeds to examine applications of laser techniques in micro-machining, and the patterning, coating, and modification of material surfaces. This third edition has been revised and enlarged to cover new topics such as the synthesis of nanoclusters and nanocrystalline films, ultrashort-pulse laser processing, laser polishing, cleaning, and lithography. Graduate students, physicists, chemists, engineers, and manufacturers alike will find this book an invaluable reference work on laser processing.
Synthesis of nonequilibrium metallic phases has been an area of great interest to the materials processing community since early 1960. Inherent rapid cooling rates in laser processing are being used to engineer non-equilibrium microstructures which cannot be rivaled by other processes. This lecture will discuss the phenomena involved and its application in designing materials with tailored properties. What is non-equilibrium Synthesis? This is a synthesis method to produce binary or higher order materials where kinetics of the pro cess affects the transport of the constituent elements during phase transformation resulting in a composition or crystallographic configuration which is different from what is observed when the elements arranges themselves with the lowest possible Gibbs Free energy, which is the equilibrium condition. Figure 1 illustrates the phenomena. Phase diagram under equilibrium condition is illustrated by the solid line whereas the no-equilibrium phase diagram is represented by the dotted line. One can observe the shrinkage of the phase field under non-equilibrium condition. Any alloy composition between the solidus lines of the equilibrium and non-equilibrium phase diagram will be a non equilibrium alloys with extended solid solution.
This reference presents comprehensive information about laser surface treatments for tribological applications. Chapters of the book highlight the importance of laser technology in modifying materials to optimize the effects of friction and lubrication, by explaining a range of surface modification methods used in industries. These methods include hardening, melting, alloying, cladding and texturing. The knowledge in the book is intended to give an in-depth understanding about the role of laser technology in tribology and the manufacture of industrial materials and surfaces for special applications. Key Features: - 10 chapters on topics relevant to tribology and industrial applications of laser material processing - Comprehensively covers laser surface modification of metals and alloys - Explains a wide range of surface modification methods (hardening, melting, alloying, cladding and texturing) - Covers material and tribological characterization of surfaces - Presents information in a simple structured layout for easy reading, with introductory notes for learners - Provides references for further reading This book is an ideal reference for students and learners in courses related to engineering, manufacturing and materials science. Researchers, industrial professionals and general readers interested in laser assisted machining processes and surface modification techniques will also find the book to be an informative reference on the subject.
Lasers are now recognized as practical alternatives to conventional techniques for many industrial applications. After reviewing the basic theory the book provides an insight into equipment technology and applications.
This book provides scientific and technological insights on novel techniques of design and manufacturing using laser technologies. It showcases applications of laser micromachining in the biomedical industry, laser-based manufacturing processes in aerospace engineering, and high-precision laser-cutting in the home appliance sector. Features: Each chapter discusses a specific engineering problem and showcases its numerical, and experimental solution Provides scientific and technological insights on novel routes of design and manufacturing using laser technologies Synergizes exploration related to the various properties and functionalities through extensive theoretical and numerical modeling Highlights current issues, developments, and constraints in additive manufacturing Discusses applications of laser cutting machines in the manufacturing industry and laser micromachining for the biomedical industry The text discusses optical, and laser-based green manufacturing technologies and their application in diverse engineering fields including mechanical, electrical, biomedical, and computer. It further covers sustainability issues in laser-based manufacturing technologies and the development of laser-based ultra-precision manufacturing techniques. The text also discusses the use of artificial intelligence and machine learning in laser-based manufacturing techniques. It will serve as an ideal reference text for senior undergraduate, graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.