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Valves are the components in a fluid flow or pressure system that regulate either the flow or the pressure of the fluid. They are used extensively in the process industries, especially petrochemical. Though there are only four basic types of valves, there is an enormous number of different kinds of valves within each category, each one used for a specific purpose. No other book on the market analyzes the use, construction, and selection of valves in such a comprehensive manner. - Covers new environmentally-conscious equipment and practices, the most important hot-button issue in the petrochemical industry today - Details new generations of valves for offshore projects, the oil industry's fastest-growing segment - Includes numerous new products that have never before been written about in the mainstream literature
This up-to-date work on final control elements presents theoretical and practical information in an easy, conversational style, which makes it an excellent reference for experienced instrument and process engineers as well as students who are new to the field. The book begins with a basic explanation of the function and purpose of control valves, explaining the various types of valves that are available along with their features and limitations. It also provides: * Directions for selecting the best valve for a given service and the right flow characteristics * Simplified equations for sizing control valves for liquids and gases under normal and special conditions, such as flashing and laminar flow * Directions for minimizing environmental problems, such as noise produced by turbulent or cavitating fluids and aerodynamic noise * Solutions to dynamic instability problems * Methods for improving control loop stability * Discussion on related safety issues such as "fail-safe" action and cybersecurity Many reference tables provide information that will be invaluable in valve selection, such as valve materials, temperature ratings, and valve dimensions. Also, for the benefit of international readers, examples and equations are presented in metric as well as U.S. customary terms and measurements.
In this book, the author shares his expertise gained over the last 35 years of applying and selecting control valves for a broad range of applications. The material presented is based on the content of control valve application, selection and training seminars he has presented to a variety of control valve users. Topics include: *How to properly size and select a control valve *Selecting the right valve flow characteristic to match the process *Control valve installed characteristics and installed gain *How analysis of installed gain can aid in proper control valve selection *Behavior of both gas flow and liquid flow in control valves, including noise reduction methods *Prediction and reduction of cavitation damage in liquid applications *Impact of the control valve on undesired process variability *Valve performance recommendations
In this in-depth book, the authors address the concepts and terminology that are needed to work in the field of process control. The material is presented in a straightforward manner that is independent of the control system manufacturer. It is assumed that the reader may not have worked in a process plant environment and may be unfamiliar with the field devices and control systems. Much of the material on the practical aspects of control design and process applications is based on the authors personal experience gained in working with process control systems. Thus, the book is written to act as a guide for engineers, managers, technicians, and others that are new to process control or experienced control engineers who are unfamiliar with multi-loop control techniques. After the traditional single-loop and multi-loop techniques that are most often used in industry are covered, a brief introduction to advanced control techniques is provided. Whether the reader of this book is working as a process control engineer, working in a control group or working in an instrument department, the information will set the solid foundation needed to understand and work with existing control systems or to design new control applications. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements.
The Safety Valve Handbook is a professional reference for design, process, instrumentation, plant and maintenance engineers who work with fluid flow and transportation systems in the process industries, which covers the chemical, oil and gas, water, paper and pulp, food and bio products and energy sectors. It meets the need of engineers who have responsibilities for specifying, installing, inspecting or maintaining safety valves and flow control systems. It will also be an important reference for process safety and loss prevention engineers, environmental engineers, and plant and process designers who need to understand the operation of safety valves in a wider equipment or plant design context. - No other publication is dedicated to safety valves or to the extensive codes and standards that govern their installation and use. A single source means users save time in searching for specific information about safety valves - The Safety Valve Handbook contains all of the vital technical and standards information relating to safety valves used in the process industry for positive pressure applications. - Explains technical issues of safety valve operation in detail, including identification of benefits and pitfalls of current valve technologies - Enables informed and creative decision making in the selection and use of safety valves - The Handbook is unique in addressing both US and European codes:- covers all devices subject to the ASME VIII and European PED (pressure equipment directive) codes;- covers the safety valve recommendations of the API (American Petroleum Institute);- covers the safety valve recommendations of the European Normalisation Committees;- covers the latest NACE and ATEX codes;- enables readers to interpret and understand codes in practice - Extensive and detailed illustrations and graphics provide clear guidance and explanation of technical material, in order to help users of a wide range of experience and background (as those in this field tend to have) to understand these devices and their applications - Covers calculating valves for two-phase flow according to the new Omega 9 method and highlights the safety difference between this and the traditional method - Covers selection and new testing method for cryogenic applications (LNG) for which there are currently no codes available and which is a booming industry worldwide - Provides full explanation of the principles of different valve types available on the market, providing a selection guide for safety of the process and economic cost - Extensive glossary and terminology to aid readers' ability to understand documentation, literature, maintenance and operating manuals - Accompanying website provides an online valve selection and codes guide.
The latest update to Bela Liptak's acclaimed "bible" of instrument engineering is now available. Retaining the format that made the previous editions bestsellers in their own right, the fourth edition of Process Control and Optimization continues the tradition of providing quick and easy access to highly practical information. The authors are practicing engineers, not theoretical people from academia, and their from-the-trenches advice has been repeatedly tested in real-life applications. Expanded coverage includes descriptions of overseas manufacturer's products and concepts, model-based optimization in control theory, new major inventions and innovations in control valves, and a full chapter devoted to safety. With more than 2000 graphs, figures, and tables, this all-inclusive encyclopedic volume replaces an entire library with one authoritative reference. The fourth edition brings the content of the previous editions completely up to date, incorporates the developments of the last decade, and broadens the horizons of the work from an American to a global perspective. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.