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Annotation Injection moulding is one of the most commonly used processing technologies for plastics materials. Proper machine set up, part and mould design, and material selection can lead to high quality production. This review outlines common factors to check when preparing to injection mould components, so that costly mistakes can be avoided. This review examines the different types of surface defects that can be identified in plastics parts and looks at ways of solving these problems. Useful flow charts to illustrate possible ways forward are included. Case studies and a large b257 of figures make this a very useful report.
Many variations of injection moulding have been developed and one of the rapidly expanding fields is multi-material injection moulding. This review looks at the many techniques being used, from the terminology to case studies. The three primary types of multi-material injection moulding examined are multi-component, multi-shot and over-moulding. The basic types of multi-material injection moulding, the issues surrounding combining different types of polymers and examples of practical uses of this technology are described.
This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.
This review first discusses mould release and then addresses mould fouling. Significant material and process variables are considered first and then practical guidance on the selection of release agents and surface treatments are addressed. This is followed by advice on mould cleaning and the assessment of mould sticking and mould fouling. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
This book describes an effective framework for setting the right process parameters and new mold design to reduce the current plastic defects in injection molding. It presents a new approach for the optimization of injection molding process via (i) a new mold runner design which leads to 20 percent reduction in scrap rate, 2.5 percent reduction in manufacturing time, and easier ejection of injected part, (ii) a new mold gate design which leads to less plastic defects; and (iii) the introduction of a number of promising alternatives with high moldability indices. Besides presenting important developments of relevance academic research, the book also includes useful information for people working in the injection molding industry, especially in the green manufacturing field.
Finish Manufacturing Processes are those final stage processing techniques which are deployed to bring a product to readiness for marketing and putting in service. Over recent decades a number of finish manufacturing processes have been newly developed by researchers and technologists. Many of these developments have been reported and illustrated in existing literature in a piecemeal manner or in relation only to specific applications. For the first time, Comprehensive Materials Finishing, Three Volume Set integrates a wide body of this knowledge and understanding into a single, comprehensive work. Containing a mixture of review articles, case studies and research findings resulting from R & D activities in industrial and academic domains, this reference work focuses on how some finish manufacturing processes are advantageous for a broad range of technologies. These include applicability, energy and technological costs as well as practicability of implementation. The work covers a wide range of materials such as ferrous, non-ferrous and polymeric materials. There are three main distinct types of finishing processes: Surface Treatment by which the properties of the material are modified without generally changing the physical dimensions of the surface; Finish Machining Processes by which a small layer of material is removed from the surface by various machining processes to render improved surface characteristics; and Surface Coating Processes by which the surface properties are improved by adding fine layer(s) of materials with superior surface characteristics. Each of these primary finishing processes is presented in its own volume for ease of use, making Comprehensive Materials Finishing an essential reference source for researchers and professionals at all career stages in academia and industry. Provides an interdisciplinary focus, allowing readers to become familiar with the broad range of uses for materials finishing Brings together all known research in materials finishing in a single reference for the first time Includes case studies that illustrate theory and show how it is applied in practice
A survey of molding technologies in context. The relations among these technologies are analyzed in terms of products, materials, processing, and geometry.
This Practical Guide to Injection Moulding is based on course material used by ARBURG in training operators of injection moulding machines. It comes from many years of experience in this field and has been edited by an expert injection moulder at Warwick University. It will be of use to experts looking to fill gaps in their knowledge base and to those new to the industry. The factors involved in injection moulding, from material properties and selection to troubleshooting faults, are all examined in this book. It covers the equipment types in use and machine settings for different types of plastics. Material flow is critical in moulding and there are sections covering rheology and viscosity. High temperature can lead to poor quality mouldings due to material degradation and this is discussed. There are an exceptional number of figures in this text, with many photographs of machinery and mouldings to illustrate key points. There are also numerous tables listing key properties and processing parameters. Flow charts are included in the chapter on troubleshooting to indicate what can be changed to resolve common problems. Injection moulding in the Western World is becoming increasingly competitive as the manufacturing base for many plastics materials has moved to the East. Thus Western manufacturers have moved into more technically difficult products and mouldings to provide more added value and maintain market share. Technology is becoming more critical, together with innovation and quality control. There is a chapter on advanced processing in injection moulding covering multi-material and assisted moulding technologies. This Guide will assist progress in developing good technical skills and appropriate processing techniques for the range of plastics and products in the marketplace.
The book offers an in-depth review of the materials design and manufacturing processes employed in the development of multi-component or multiphase polymer material systems. This field has seen rapid growth in both academic and industrial research, as multiphase materials are increasingly replacing traditional single-component materials in commercial applications. Many obstacles can be overcome by processing and using multiphase materials in automobile, construction, aerospace, food processing, and other chemical industry applications. The comprehensive description of the processing, characterization, and application of multiphase materials presented in this book offers a world of new ideas and potential technological advantages for academics, researchers, students, and industrial manufacturers from diverse fields including rubber engineering, polymer chemistry, materials processing and chemical science. From the commercial point of view it will be of great value to those involved in processing, optimizing and manufacturing new materials for novel end-use applications. The book takes a detailed approach to the description of process parameters, process optimization, mold design, and other core manufacturing information. Details of injection, extrusion, and compression molding processes have been provided based on the most recent advances in the field. Over two comprehensive sections the book covers the entire field of multiphase polymer materials, from a detailed description of material design and processing to the cutting-edge applications of such multiphase materials. It provides both precise guidelines and general concepts for the present and future leaders in academic and industrial sectors.