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This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.
Experts provide an extensive introduction to the principles and general methods, as well as a discussion of specific procedures. (Technology & Industrial Arts)
The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice. The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components. The cold spray materials deposition process is a standard reference on this important process and its industrial applications. Examines the fundamentals of the cold spraying process Assesses how the technique can best be applied in practice Describes portable and stationary cold spray systems
This reference covers principles, processes, types of coatings, applications, performance, and testing and analysis of thermal spray technology. It will serve as an introduction and guide for those new to thermal spray, and as a reference for specifiers and users of thermal spray coatings and thermal spray experts. Coverage encompasses basics of th
Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. - Timely guide on the current advancements and research trends in thermal spray technology - Reviews different types of thermal spray coatings - Presents a wide variety of applications for this emerging technology
This book presents a complete and updated overview of Flame Spray process, from its History to the Apparatus necessary for the synthesis of nanostructures. It addresses not only the materials produced by this technique, but also their properties, such as crystallinity and crystallite size, specific surface area, particle size and morphology. Also, the principles of nanoparticle formation are described. It is a useful read to all those interested in low cost synthesis of nanostructured powders and coatings.
Surface engineering is an increasingly important field and consequently those involved need to be aware of the vast range of technologies available to modify surfaces. This text provides an up-to-date, authoritative exposition of the major condensed phase methods used for producing metallurgical and ceramic coatings. Each method is discussed thoroughly by an expert in that field. In each chapter the principle of the method, its range of applications and technical aspects involved are described. The book not only informs the reader about established technologies familiar only to specialists, but also details activity on the frontier of coating technology providing an insight into those potential technologies not yet fully developed but which should emerge in the near future.
Thermal spray technology has been widely adopted industrially to combat diverse forms of surface degradation caused by wear, corrosion, oxidation, high thermal load, etc. Nonetheless, improvements in coating quality are incessantly sought to further enhance durability and/or performance of components operating in increasingly aggressive environments. This has led to technology advancements on various fronts, spanning feedstock materials, process variants, torch designs, coating architectures, etc. These have also been complemented by developments in closely allied areas to accommodate novel substrate materials, explore post-treatments, investigate coating behaviour under varied harsh conditions and harness benefits of artificial intelligence/neural networking. All of the above, along with efforts to improve diagnostic tools and create reliable control systems, have been driven by the desire to achieve robust shop-floor thermal spray capabilities to consolidate existing applications and spur new ones. This book is a compilation of twelve exciting contributions made for the Special Issue on "Advances in Thermal Spray Technology", and showcases some of the above developments that are currently attracting interest in the field.
This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.
In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.