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A comprehensive guide to current practices Powder metallurgy processes increasingly dominate the production of iron and steel components for a variety of machines, appliances, automobiles, and tools. These processes yield high-quality precision components, recycle scrap metals into useful powders, and consume less energy than traditional manufacturing methods. Despite the tremendous growth in this area, however, until now there has been no guide on practical issues in the field. Powder Metallurgy of Iron and Steel fills the need for a fundamental, nonmathematical treatment of this technology. Focusing on the most useful applications and the advantages of different production techniques, this systematic, self-contained volume provides serious help in tackling production problems on the factory floor. It covers the gamut of practical topics, from injection molding and compaction processes to sintering, full-density processes, heat treatments, finishing operations, and the mechanical properties of many products, including die-compacted steels. Written by a leading authority and designer of educational programs for the industry, Powder Metallurgy of Iron and Steel: Emphasizes current practices and real engineering materials in everyday manufacturing processes Keeps the mathematics simple, boxing the calculations outside the main body of text Includes research articles and trade information from a variety of sources Features numerous pictures and flow diagrams Includes an appendix with an extensive list of definitions This important tutorial for an expanding work force is accessible to scientists and engineers alike, as well as technicians, production supervisors, designers, consultants, and marketing personnel. It is also an excellent textbook for undergraduate and industrial courses.
Because of the position of ferrous powder metallurgy, the author deals with the theoretical fundamentals and technical and technological aspects of the current state of knowledge in ferrous powder metallurgy so that special attention may be given to all factors influencing parts and materials with the required properties, form and dimensions, stressing their higher economic efficiency. The book also shows the extensive possibilities for further development of ferrous powder metallurgy and should therefore contribute to increasing the level of general and detailed knowledge of experts working in this area and should help in transition from fabrication of parts by conventional methods with all typical economic and ecological shortcomings to fabrication by powder metallurgy methods.
This book is a definitive reference on the environmental geochemistry and resource potential of metallurgical slags
The manufacture and use of the powders of non-ferrous metals has been taking place for many years in what was previously Soviet Russia, and a huge amount of knowledge and experience has built up in that country over the last forty years or so. Although accounts of the topic have been published in the Russian language, no English language account has existed until now.Six prominent academics and industrialists from the Ukraine and Russia have produced this highly-detailed account which covers the classification, manufacturing methods, treatment and properties of the non-ferrous metals ( aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, lead, tin, bismuth, noble metals and earth metals).The result is a formidable reference source for those in all aspects of the metal powder industry. - Covers the manufacturing methods, properties and importance of the following metals: aluminium, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, noble metals, rare earth metals, lead, tin and bismuth - Expert Russian team of authors, all very experienced - English translation and update of book previously published in Russian
This book provides basic information covering every aspect of iron and steel production and was originally a textbook for Soviet vocational schools, as well as a practical aid for workers engaged in the field.
Rather than simply describing the processes and reactions involved in metal extraction, this book concentrates on fundamental principles to give readers an understanding of the possibilities for future developments in this field. It includes a review of the basics of thermodynamics, kinetics and engineering principles that have special importance for extractive metallurgy, to ensure that readers have the background necessary for maximum achievement. The various metallurgical unit processes (such as roasting, reduction, smelting and electrolysis) are illustrated by existing techniques for the extraction of the most common metals. Each chapter includes a bibliography of recommended reading, to aid in further study. The appendices include tables and graphs of thermodynamic qualities for most substances of metallurgical importance; these are ideal for calculating heat (enthalpy) balances and chemical equilibrium constants. SI Units are used consistently throughout the text.
Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. - Provides an overall view of the entire value chain, from iron ore to metal - Includes specific information on process/stage/operation in the value chain - Discusses challenges and developments, along with future trends in the iron ore and steel industries - Incorporates new, sustainable mining techniques
This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.