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The vibration problems associated with bearing, shaft, and gear have drawn attention of much engineering work. The advancements in preventive maintenance of rotor gear transmission systems are currently being sought for the improvement to study a fault diagnosis in the machine health monitoring system. Previously, the analytical procedure is widely employed by researchers and designers of large rotating machinery to study the dynamic behavior of rotating systems. Presently, it has been developed to include different types of fault and used together with some online vibration monitoring methods. These online monitoring methods do not require to shutdown machinery and can be used as an in-flight diagnostic. However, very little work has been carried out on the fault detection under the combination effects of bearing, shaft, and gear in a transmission system.In this dissertation, both numerical simulations and experimental investigations were performed to identify different damage scenarios involving different combinations of bearing damage, residual shaft bow, and gear tooth damage. The comprehensive numerical models were developed to study the transient response of rotating machinery systems including the effects of individually defected components. In order to increase the calculating efficiency and reduce the computational effort, a modal analysis method was applied to the equations of motion and solved the overall dynamics of the system. The nonlinear bearing force is considered as the result of the contacts between the ball and the raceways using Hertzian contact deformation theory and this model was extended considering the effect of localized defect on inner race. In the case of residual shaft bow, the bow effect was introduced as the forcing function in the equations of motion. In the gear transmission system model, the gear-mesh forces result from a nonlinear periodic gear meshing stiffness. The change in gear surface profile due to wear is modelled as the shift in amplitude of the meshing stiffness. The experimental results used in this study were obtained from the high-speed ball bearing test rig. During these tests, vibration signatures due to each damaged effect: namely bearing defect, residual shaft bow, and gear damage/wear were acquired for identification and validation.The vibration signatures obtained from both numerical simulations and experiments were examined in the time domain, the frequency domain, and the joint time-frequency domain. The diagnostic technique was suitably chosen to perform signal analysis for detecting and identifying each damaged characteristic.The analytical model of gear-rotor-bearing systems was finally extended to investigate the damaged effects under combination scenarios of defects in bearing, shaft, and gear. The numerical results were also validated by those acquired from the test rig experiment. The signature analysis techniques were carefully applied on both numerical and experimental results to examine and characterize its root cause.
The book covers various issues related to machinery condition monitoring, signal processing and conditioning, instrumentation and measurements, faults for induction motors failures, new trends in condition monitoring, and the fault identification process using motor currents electrical signature analysis. It aims to present a new non-invasive and non-intrusive condition monitoring system, which has the capability to detect various defects in induction motor at incipient stages within an arbitrary noise conditions. The performance of the developed system has been analyzed theoretically and experimentally under various loading conditions of the motor. Covers current and new approaches applied to fault diagnosis and condition monitoring. Integrates concepts and practical implementation of electrical signature analysis. Utilizes LabVIEW tool for condition monitoring problems. Incorporates real-world case studies. Paves way a technology potentially for prescriptive maintenance via IIoT.
Wind energy conversion systems are subject to many different types of faults and therefore fault detection is highly important to ensure reliability and safety. Monitoring systems can help to detect faults before they result in downtime. This book presents efficient methods used to detect electrical and mechanical faults based on electrical signals occurring in the different components of a wind energy conversion system. For example, in a small and high power synchronous generator and multi-phase generator, in the diode bridge rectifier, the gearbox and the sensors. This book also presents a method for keeping the frequency and voltage of the power grid within an allowable range while ensuring the continuity of power supply in the event of a grid fault. Electrical and Mechanical Fault Diagnosis in Wind Energy Conversion Systems presents original results obtained from a variety of research. It will not only be useful as a guideline for the conception of more robust wind turbines systems, but also for engineers monitoring wind turbines and researchers
Vibration-based Condition Monitoring Stay up to date on the newest developments in machine condition monitoring with this brand-new resource from an industry leader The newly revised Second Edition of Vibration-based Condition Monitoring: Industrial, Automotive and Aerospace Applications delivers a thorough update to the most complete discussion of the field of machine condition monitoring. The distinguished author offers readers new sections on diagnostics of variable speed machines, including wind turbines, as well as new material on the application of cepstrum analysis to the separation of forcing functions, structural model properties, and the simulation of machines and faults. The book provides improved methods of order tracking based on phase demodulation of reference signals and new methods of determining instantaneous machine speed from the vibration response signal. Readers will also benefit from an insightful discussion of new methods of calculating the Teager Kaiser Energy Operator (TKEO) using Hilbert transform methods in the frequency domain. With a renewed emphasis on the newly realized possibility of making virtual instruments, readers of Vibration-based Condition Monitoring will benefit from the wide variety of new and updated topics, like: A comprehensive introduction to machine condition monitoring, including maintenance strategies, condition monitoring methods, and an explanation of the basic problem of condition monitoring An exploration of vibration signals from rotating and reciprocating machines, including signal classification and torsional vibrations An examination of basic and newly developed signal processing techniques, including statistical measures, Fourier analysis, Hilbert transform and demodulation, and digital filtering, pointing out the considerable advantages of non-causal processing, since causal processing gives no benefit for condition monitoring A discussion of fault detection, diagnosis and prognosis in rotating and reciprocating machines, in particular new methods using fault simulation, since “big data” cannot provide sufficient data for late-stage fault development Perfect for machine manufacturers who want to include a machine monitoring service with their product, Vibration-based Condition Monitoring: Industrial, Automotive and Aerospace Applications will also earn a place in university and research institute libraries where there is an interest in machine condition monitoring and diagnostics.
This book gathers select contributions from the 32nd International Congress and Exhibition on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2019), held at the University of Huddersfield, UK in September 2019, and jointly organized by the University of Huddersfield and COMADEM International. The aim of the Congress was to promote awareness of the rapidly emerging interdisciplinary areas of condition monitoring and diagnostic engineering management. The contents discuss the latest tools and techniques in the multidisciplinary field of performance monitoring, root cause failure modes analysis, failure diagnosis, prognosis, and proactive management of industrial systems. There is a special focus on digitally enabled asset management and covers several topics such as condition monitoring, maintenance, structural health monitoring, non-destructive testing and other allied areas. Bringing together expert contributions from academia and industry, this book will be a valuable resource for those interested in latest condition monitoring and asset management techniques.
Hardbound. The need to reduce costs has generated a greater interest in condition monitoring in recent years. The Handbook of Condition Monitoring gives an extensive description of available products and their usage making it a source of practical guidance supported by basic theory.This handbook has been designed to assist individuals within companies in the methods and devices used to monitor the condition of machinery and products.
The first book on Prognostics and Health Management of Electronics Recently, the field of prognostics for electronic products has received increased attention due to the potential to provide early warning of system failures, forecast maintenance as needed, and reduce life cycle costs. In response to the subject's growing interest among industry, government, and academic professionals, this book provides a road map to the current challenges and opportunities for research and development in Prognostics and Health Management (PHM). The book begins with a review of PHM and the techniques being developed to enable a prognostics approach for electronic products and systems. building on this foundation, the book then presents the state of the art in sensor systems for in-situ health and usage monitoring. Next, it discusses the various models and algorithms that can be utilized in PHM. Finally, it concludes with a discussion of the opportunities in future research. Readers can use the information in this book to: Detect and isolate faults Reduce the occurrence of No Fault Found (NFF) Provide advanced warning of system failures Enable condition-based (predictive) maintenance Obtain knowledge of load history for future design, qualification, and root cause analysis Increase system availability through an extension of maintenance cycles and/or timely repair actions Subtract life cycle costs of equipment from reduction in inspection costs, down time, and inventory Prognostics and Health Management of Electronics is an indispensable reference for electrical engineers in manufacturing, systems maintenance, and management, as well as design engineers in all areas of electronics.
The record of proceedings of a conference, organized by the Institute of Mechanical Engineers, which brought together an international group of experts on the control of noise and vibration problems, and on the development of diagnostic techniques for quality assurance and in-service monitoring.