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The importance of electric arc furnace steelmaking is evident from the escalated world production seen in steel industry. This book presents systematic and complete details on the current state of knowledge about metallurgical processes carried out in the electric arc furnace. It includes principles of construction of electric arc furnaces, applied construction solutions, and their operations (together with auxiliary/supportive devices). Modern technologies of melting of various grades steel are detailed, considering the participation of secondary metallurgy including theoretical backgrounds of chemical processes and reactions. It contains theoretical analysis and results of laboratory, model, and industrial tests. Features: Covers the practical aspects of electric arc furnace steelmaking including technological process. Discusses the operation issues of an electric arc furnace in a technical and technological context. Presents a systematic and complete knowledge about relevant construction solutions and metallurgical processes. Includes practical industrial benchmark indicators in the scope of equipment and technology. Analyses practical case studies from industry. This book aims at researchers, professionals and graduate students in Metallurgical Engineering, Materials Science, Electric Power Supply, Environmental Engineering, and Mechanical Engineering.
The importance of electric arc furnace steelmaking is evident from the escalated world production seen in steel industry. This book presents systematic and complete details on the current state of knowledge about metallurgical processes carried out in the electric arc furnace. It includes principles of construction of electric arc furnaces, applied construction solutions, and their operations (together with auxiliary/supportive devices). Modern technologies of melting of various grades steel are detailed, considering the participation of secondary metallurgy including theoretical backgrounds of chemical processes and reactions. It contains theoretical analysis and results of laboratory, model, and industrial tests. Features: Covers the practical aspects of electric arc furnace steelmaking including technological process. Discusses the operation issues of an electric arc furnace in a technical and technological context. Presents a systematic and complete knowledge about relevant construction solutions and metallurgical processes. Includes practical industrial benchmark indicators in the scope of equipment and technology. Analyses practical case studies from industry. This book aims at researchers, professionals and graduate students in Metallurgical Engineering, Materials Science, Electric Power Supply, Environmental Engineering, and Mechanical Engineering.
This book presents systematic and complete details on the current state of knowledge about metallurgical processes carried out in the electric arc furnace. It includes principles of construction of electric arc furnaces, applied construction solutions, their operations, modern technologies of melting of various grades steel, analysis and results.
This book equips a reader with knowledge necessary for critical analysis of innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding intensification of the heat, which are of interest for developers of new processes and equipment for Electric Arc Furnaces, are also the concern of the book It should be noted, that carrying out the simplified calculations as distinct from using "off the shelf" programs greatly promotes comprehensive understanding of physical basics of processes and effects produced by various factors. This book gives numerous examples of such calculations performed by means of simplified methods and formulas. Getting familiar with material in this book will allow the reader to perform required calculations on his / her own without any difficulties.
​This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.
This book presents a new electric arc furnace process and discusses potential for developing a steelmaking aggregate of the new generation, namely the Fuel Arc Furnace based on existing shaft furnaces. It also reviews the history of developing various types of furnaces with the scrap preheating and flat bath advantages of these furnaces, identifying their disadvantages and presenting methods of eliminating them.
This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.
An excellent overview of industrial carbon and graphite materials, especially their manufacture, use and applications in industry. Following a short introduction, the main part of this reference deals with industrial forms, their raw materials, properties and manifold applications. Featuring chapters on carbon and graphite materials in energy application, and as catalysts. It covers all important classes of carbon and graphite, from polygranular materials to fullerenes, and from activated carbon to carbon blacks and nanoforms of carbon. Indispensable for chemists and engineers working in such fields as steel, aluminum, electrochemistry, nanotechnology, catalyst, carbon fibres and lightweight composites.
This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.
Electric Arc Furnaces are being greatly improved at a fast pace. This book equips a reader with knowledge necessary for critical analysis of these innovations and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are presented by numerous journal articles and conference proceedings. These materials are difficult of access for a practicing engineer or metallurgist. The knowledge of general simplified yet correct in principle concepts is sufficient for decision-making. These concepts are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding intensification of the heat, which are of interest for developers of new processes and equipment for Electric Arc Furnaces, are also the concern of the book It should be noted, that carrying out the simplified calculations as distinct from using "off the shelf" programs greatly promotes comprehensive understanding of physical basics of processes and effects produced by various factors. This book gives numerous examples of such calculations performed by means of simplified methods and formulas. Getting familiar with material in this book will allow the reader to perform required calculations on his / her own without any difficulties.