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This report presents a cost analysis of DL-Methionine production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN). The process examined is a typical carbonate process. This process is a multi-step process including: methional production; hydantoin intermediate production; reaction of hydantoin with potassium carbonate to produce potassium methioninate; and methioninate conversion to DL-Methionine. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): US Patent 20130231501, issued to Evonik in 2013 Keywords: DLM, 3-Methylmercapto Propionaldehyde, MMP, Methional, Propenal, Methanethiol, Essential Amino Acid, Degussa
This report presents a cost analysis of Methionine production from propylene, methyl mercaptan and hydrogen cyanide (HCN) In the process examined, propylene starting material is oxidized to acrolein, which is then reacted with methyl mercaptan to generate methional (a.k.a. MMP). Finally, methional is reacted with hydrogen cyanide to form methionine. This report was developed based essentially on the following reference(s): (1) US Patent 20130231501, issued to Evonik in 2013 (2) US Patent 8877981, issued to Evonik in 2014 Keywords: Methanethiol, MeSH, Propenal, Oxidation, Propene, DLM, 3-Methylmercapto Propionaldehyde, MMP, Methional, Essential Amino Acid, Degussa
This report presents a cost analysis of Methionine Hydroxy Analog production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) The process examined is similar to a process developed by Novus. In this process methional is produced from acrolein and methyl mercaptan. The methional reacts with hydrogen cyanide to produce hydroxy methylthiobutyronitrile (HMBN) intermediate, which is hydrolyzed to Methionine Hydroxy Analog. The product is recovered from the reaction medium via a solvent extraction. This report was developed based essentially on the following reference(s): (1) US Patent 6458997B2, issued to Novus International, Inc. in 2002 (2) US Patent 6320076, issued to Novus International, Inc. in 2001 Keywords: MHA, HMTBA, HMBN, 3-Methylmercapto Propionaldehyde, MMP, Methional, Propenal, Methanethiol, Essential Amino Acid