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While ultra-precision machines are now achieving sub-nanometer accuracy, unique challenges continue to arise due to their tight specifications. Written to meet the growing needs of mechanical engineers and other professionals to understand these specialized design process issues, Introduction to Precision Machine Design and Error Assessment places
Micro-Cutting: Fundamentals and Applications comprehensively covers the state of the art research and engineering practice in micro/nano cutting: an area which is becoming increasingly important, especially in modern micro-manufacturing, ultraprecision manufacturing and high value manufacturing. This book provides basic theory, design and analysis of micro-toolings and machines, modelling methods and techniques, and integrated approaches for micro-cutting. The fundamental characteristics, modelling, simulation and optimization of micro/nano cutting processes are emphasized with particular reference to the predictabilty, producibility, repeatability and productivity of manufacturing at micro and nano scales. The fundamentals of micro/nano cutting are applied to a variety of machining processes including diamond turning, micromilling, micro/nano grinding/polishing, ultraprecision machining, and the design and implementation of micro/nano cutting process chains and micromachining systems. Key features • Contains contributions from leading global experts • Covers the fundamental theory of micro-cutting • Presents applications in a variety of machining processes • Includes examples of how to implement and apply micro-cutting for precision and micro-manufacturing Micro-Cutting: Fundamentals and Applications is an ideal reference for manufacturing engineers, production supervisors, tooling engineers, planning and application engineers, as well as machine tool designers. It is also a suitable textbook for postgraduate students in the areas of micro-manufacturing, micro-engineering and advanced manufacturing methods.
The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.
An Engineering Research Series title. One of the remarkable achievements of modern manufacturing techniques is the ability to achieve nano-metre surface finishes. Ultraprecision machining based on single-point diamond turning (SPDT) is a very important technique in the manufacture of high-precision components where surface finish is critical. Complex optical surfaces, for example, can be produced without the need for post-machining polishing. This book focuses on the aspect of modelling nano-surface generation in ultra precision SPDT. Potential industrial applications in the prediction of surface quality, the process optimization, and precision mould manufacturing are also studies. The essential differences between single-point diamond turning and conventional machining are described. The history and technology of single-point diamond turning are presented and single chapters emphasize the related metrology and cutting mechanics. Important aspects of surface generation are also discussed. Features of the text are the sound approach, systematic mathematical modelling, and computer-aided simulation of surface generation in the development of surfaces exhibiting nano-surface qualities. TOPICS COVERED INCLUDE: Fundamentals of ultra-precision diamond turning technology Cutting mechanics and analysis of microcutting force variation Mechanisms of surface generation Characterization and modelling of nano-surface generation Computer-aided simulation of nano-surface generation Diamond turning of aspheric optics. Based upon the extensive experience of the authors Surface Generation in Ultra-precision Diamond Turning: Modelling and Practices will be of interest to engineers, scientists, and postgraduate students.
The practical, popular 1995 tutorial has been thoroughly revised and updated, reflecting developments in technology and applications during the past decade. New chapters address wave aberrations, thermal effects, design examples, and diamond turning.
When Galileo designed the tube of his first telescope, optomechanics was born. Concerned with the shape and position of surfaces in an optical system, optomechanics is a subfield of physics that is arguably as old as optics. However, while universities offer courses on the subject, there is a scarcity in textbook selections that skillfully and properly convey optomechanical fundamentals to aspiring engineers. Complemented by tutorial examples and exercises, this textbook rectifies this issue by providing instructors and departments with a better choice for transmitting to students the basic principles of optomechanics and allowing them to comfortably gain familiarity with the field’s content. Practicing optical engineers who engage in self-study and wish to enhance the extent of their knowledge will also find benefit from the vast experience of the authors. The book begins with a discussion of materials based on optomechanical figures of merit and features chapters on windows, prisms, and lenses. The authors also cover topics related to design parameter, mounting small mirrors, metal mirrors with a discussion of infrared applications, and kinematic design. Overall, Fundamentals of Optomechanics outfits students and practitioners with a stellar foundation for exploring the design and support of optical system surfaces under a wide variety of conditions. Provides the fundamentals of optomechanics Presents self-contained, student-friendly prose, written by top scientists in the field Discusses materials, windows, individual lenses and multiple lenses Includes design, mounting, and performance of mirrors Includes homework problems and a solutions manual for adopting professors
This book is a comprehensive engineering exploration of all the aspects of precision machine design—both component and system design considerations for precision machines. It addresses both theoretical analysis and practical implementation providing many real-world design case studies as well as numerous examples of existing components and their characteristics. Fast becoming a classic, this book includes examples of analysis techniques, along with the philosophy of the solution method. It explores the physics of errors in machines and how such knowledge can be used to build an error budget for a machine, how error budgets can be used to design more accurate machines.