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Very few books are available today which can give a comprehensive method of designing machine tool elements. Based on his long experience, the author has developed a comprehensive textbook which will meet the requirement of a student stepping into the field of machine tool design. The book is designed primarily to meet the requirements of a Mechanical and Production Engineering students of Indian universities at the undergraduate, as well as postgraduate levels. Contents: Introduction / Determination of the Forces Acting on the Tool in Certain Machining Operations and Horse-power Requirement / Kinematics of Machine Tools / Further Studies of Kinematics / Stepless Regulation in Machine Tools / Machine Tool Guides / Design of Beds, Tables and Columns / Design of Power Screws of Machine Tools / Spindle Units in Machine Tools / Lubrication and Rigidity in Machine Tools / Controlling Systems in a Machine Tool / Electrical Equipments in Machine Tools / Hydraulic Control Systems in Machine Tools / Programme Control in Machine Tools / Built-in-inspection Units in Machine Tools / Vibration in Machine Tools / Microdisplacements in Machine Tools / New Concepts in Machine Tools Design / Industrial Robots and Their Applications / NC-CNC-DNC-machines / Robot Languages-State of the Art / Flexible Manufacturing System (FMS) / Dynamic Analysis of a few Subsystem in Machine Tools / Non-uniform Microdisplacement / Reliability Analysis of Some Machine Tool Elements / (A) Questions, (B) Answers / References / Index
Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in Manufacturing Machine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability...reduce costs...and simplify service and repair. Packed with over 100 detailed illustrations, this essential resource explores the basics of modular design...the methodology of machine tools... the description and application of machine tools...interfacial structural configuration in modular design...stationary and sliding joints...model theory and testing...and much more. Comprehensive and easy-to-use, Modular Design for Machine Tools includes: Expert classification of machine tool joints Concise definitions of machine tool joints and characteristics Similarity evaluations of structural configurations Design formulas and features of single flat joints under dynamic loading Solved examples that illustrate and prove formulas Hard-to-find graphs for gear design, comparative tables for machine tool drives, and simplified electrical circuit designs Inside This Cutting-Edge Modular Design Guide • Part 1: Engineering Guide to Modular Design and Description/Methodology of Machine Tools • What Is Modular Design? • Engineering Guide to and Future Perspectives on Modular Design • Description of Machine Tools • Application of Machine Tools to Engineering Design • Part 2: Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design • Machine Tool Joints • Engineering Design Fundamentals • Practice and First-Hand Views of Related Engineering Developments: Stationary Joints and Sliding Joints • Engineering Knowledge of Other Joints • Measurement of Interface Pressure by Means of Ultrasonic Waves • Model Theory and Testing
The first part of this volume provides the user with assistance in the selection and design of important machine and frame components. It also provides help with machine design, calculation and optimization of these components in terms of their static, dynamic and thermoelastic behavior. This includes machine installation, hydraulic systems, transmissions, as well as industrial design and guidelines for machine design. The second part of this volume deals with the metrological investigation and assessment of the entire machine tool or its components with respect to the properties discussed in the first part of this volume. Following an overview of the basic principles of measurement and measuring devices, the procedure for measuring them is described. Acceptance of the machine using test workpieces and the interaction between the machine and the machining process are discussed in detail. The German Machine Tools and Manufacturing Systems Compendium has been completely revised. The previous five-volume series has been condensed into three volumes in the new ninth edition with color technical illustrations throughout. This first English edition is a translation of the German ninth edition.
Acquire the Skills, Tools, and Techniques Needed to Ensure High Quality and Precision in the Design of Machined Parts! Designed for quick access on the job, Machine Tools Handbook explains in detail how to carry out basic and advanced machine tool operations and functions, providing a wealth of machine tool exercises to test and improve the performance of machinists. The tables, graphs, and formulas packed into this essential reference makes it a must-have for every machine and manufacturing workshop. Machine Tools Handbook features: Expert instructions on performing basic and advanced machine tool operations and functions Comparative tables for machine tool drives Complete guidelines for designing simple circuits for electrical automation Detailed graphs for gear design Solved examples that illustrate and prove formulas Inside This Hands-On Machine Tool Guide • Machine Tool Drives and Mechanisms • Rectilinear Drives • Drive Transmission and Manipulation • Machine Tool Elements • Dynamics of Machine Tools • Machine Tool Operation • Tool Engineering • Exercises
Successful producers of machine tools today must offer customers highly efficient and accurate machines. This can only be achieved with the help of modern software in research, construction, production and quality control. Trends in development are oriented towards modular construction machines. The application of modern tools and the progressive construction of headstock has increased cutting speeds, thus significantly increasing the machine's productivity. The first section of the book is focused on trends in the development of machines. A second very significant machine parameter is accuracy. The rigidity of the machine is a necessary condition for achieving its required accuracy. The second part of the book is dedicated to the effect of the individual constructional nodes on stability, the optimization of system rigidity, and the measuring of the accuracy of the machining tools. The aim of the third and final section of the book is to point out the widest possibilities for the application of machine tools in industry. An example is presented of the application of machining tools in the orthoses manufacture.
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.