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This book has been conceived to provide guidance on the theory and design of cyclone systems. Forthose new to the topic, a cyclone is, in its most basic form, a stationary mechanical device that utilizes centrifugal force to separate solid or liquid particles from a carrier gas. Gas enters near the top via a tangential or vaned inlet, which gives rise to an axially descending spiral of gas and a centrifugal force field that causes the incoming particles to concentrate along, and spiral down, the inner walls of the separator. The thus-segregated particulate phase is allowed to exit out an underflow pipe while the gas phase constricts, and - in most separators - reverses its axial direction of flow and exits out a separate overflow pipe. Cyclones are applied in both heavy and light industrial applications and may be designed as either classifiers or separators. Their applications are as plentiful as they are varied. Examples include their use in the separation or classification of powder coatings, plastic fines, sawdust, wood chips, sand, sintered/powdered meta!, plastic and meta! pellets, rock and mineral cmshings, carbon fines, grain products, pulverized coal, chalk, coal and coal ash, catalyst and petroleum coke fines, mist entrained off of various processing units and liquid components from scmbbing and drilling operations. They have even been applied to separate foam into its component gas and liquid phases in recent years.
Since the late 1970s there has been an explosion of industrial and academic interest in circulating fluidized beds. In part, the attention has arisen due to the environmental advantages associated with CFB (circulating . fluidized bed) combustion systems, the incorporation of riser reactors employing cir culating fluidized bed technology in petroleum refineries for fluid catalytic cracking and, to a lesser extent, the successes of CFB technology for calcina tion reactions and Fischer-Tropsch synthesis. In part, it was also the case that too much attention had been devoted to bubbling fluidized beds and it was time to move on to more complex and more advantageous regime,S of operation. Since 1980 a number of CFB processes have been commercialized. There have been five successful International Circulating Fluidized Bed Confer ences beginning in 1985, the most recent taking place in Beijing in May 1996. In addition, we have witnessed a host of other papers on CFB funda mentals and applications in journals and other archival publications. There have also been several review papers and books on specific CFB topics. However, there has been no comprehensive book reviewing the field and attempting to provide an overview of both fundamentals and applications. The purpose of this book is to fill this vacuum.
The book presents a snapshot of the state-of-art in the field of turbulence modeling and covers the latest developments concerning direct numerical simulations, large eddy simulations, compressible turbulence, coherent structures, two-phase flow simulation and other related topics. It provides readers with a comprehensive review of both theory and applications, describing in detail the authors’ own experimental results. The book is based on the proceedings of the third Turbulence and Interactions Conference (TI 2012), which was held on June 11-14 in La Saline-les-Bains, La Réunion, France and includes both keynote lectures and outstanding contributed papers presented at the conference. This multifaceted collection, which reflects the conference ́s emphasis on the interplay of theory, experiments and computing in the process of understanding and predicting the physics of complex flows and solving related engineering problems, offers a practice-oriented guide for students, researchers and professionals in the field of computational fluid dynamics, turbulence modeling and related areas.
The Hydrocyclone reviews data on the theoretical, design, and performance aspects of the liquid cyclone, hydraulic cyclone, or hydrocyclone. The book aims to be a source of reference to those who are in industries employing the use and application of the hydrocyclone. The text covers the historical development of the cyclone; flow pattern and distribution of velocities within the cyclone body; operational characteristics and areas of application in different phase separations; and the operating and design variables affecting the performance of the hydrocyclone. Categories of cyclone; commercially available cyclone equipment; and the specific industrial applications of the hydrocyclone are also surveyed. The text will be of practical use to industrial engineers, mechanical engineers, plant operators, miners, and researchers.
Particle technology is a term used to refer to the science and technology related to the handling and processing of particles and powders. The production of particulate materials, with controlled properties tailored to subsequent processing and applications, is of major interest to a wide range of industries, including chemical and process, food, pharmaceuticals, minerals and metals companies and the handling of particles in gas and liquid solutions is a key technological step in chemical engineering. This textbook provides an excellent introduction to particle technology with worked examples and exercises. Based on feedback from students and practitioners worldwide, it has been newly edited and contains new chapters on slurry transport, colloids and fine particles, size enlargement and the health effects of fine powders. Topics covered include: Characterization (Size Analysis) Processing (Granulation, Fluidization) Particle Formation (Granulation, Size Reduction) Storage and Transport (Hopper Design, Pneumatic Conveying, Standpipes, Slurry Flow) Separation (Filtration, Settling, Cyclones) Safety (Fire and Explosion Hazards, Health Hazards) Engineering the Properties of Particulate Systems (Colloids, Respirable Drugs, Slurry Rheology) This book is essential reading for undergraduate students of chemical engineering on particle technology courses. It is also valuable supplementary reading for students in other branches of engineering, applied chemistry, physics, pharmaceutics, mineral processing and metallurgy. Practitioners in industries in which powders are handled and processed may find it a useful starting point for gaining an understanding of the behavior of particles and powders. Review of the First Edition taken from High Temperatures - High pressures 1999 31 243 – 251 "..This is a modern textbook that presents clear-cut knowledge. It can be successfully used both for teaching particle technology at universities and for individual study of engineering problems in powder processing."
It is with great pleasure and satisfaction that we introduce this volume which comprises the papers accepted for the 4th International Conference on Hydrocyclones held in Southampton from 23rd to 25th September 1992. As the name implies, this is the fourth Conference in the series, with the previous ones held in Cambridge in 1980, Bath in 1984 and Oxford in 1987. The papers cover a wide span of activities, from fundamental research to advances in industrial practice and, as in the earlier volumes, make a significant contribution of lasting value to the technical literature on hydrocyclones. Hydrocyclones continue to widen their appeal to engineers; besides their traditional role in mineral processing they now attract a lot of attention in chemical engineering, the oil and gas industry, power generation, the food industry, textiles, metal working, waste water treatment, pharmaceuticals, biotechnology and other industries. The reason for this continuously increasing attention is, as David Parkinson (General Manager of Conoco (UK)) said recently, that" ... a hydrocyclone is an engineering dream, a machine with no moving parts." Yet as this Volume clearly shows, the hydrocyclone can do so many things and do them well, whether the application is in solid-liquid, liquid-liquid or liquid-gas separation.
This edited volume presents most techniques and methods that have been developed by material scientists, chemists, chemical engineers and physicists for the commercial production of particulate materials, ranging from the millimeter to the nanometer scale. The scope includes the physical and chemical background, experimental optimization of equipment and procedures, as well as an outlook on future methods. The books addresses issues of industrial importance such as specifications, control parameter(s), control strategy, process models, energy consumption and discusses the various techniques in relation to potential applications. In addition to the production processes, all major unit operations and characterization methods are described in this book. It differs from other books which are devoted to a single technique or a single material. Contributors to this book are acknowledged experts in their field. The aim of the book is to facilitate comparison of the different unit operations leading to optimum equipment choices for the production, handling and storage of particulate materials. An advantage of this approach is that unit operations that are common in one field of application are made accessible to other fields. The overall focus is on industrial application and the book includes some concrete examples. The book is an essential resource for students or researchers who work in collaboration with manufacturing industries or who are planning to make the switch from academia to industry.
This volume presents both methodologies and numerical applications for the design of non-conventional unit operations in chemical processes and plants, which are rarely studied in depth at an academic level but have wide applications in the industrial sector. The first part discusses the design, comparison and optimization of heating and cooling operations that are different from simple heat exchange. The second and larger part offers a brief but effective overview of non-conventional separation processes, mainly focusing on the heterogeneous phases. Based on sample case studies, it extrapolates the process model equations and includes the numerical solution in order to provide a straightforward application example. The end of each chapter features a C++ code implementation to solve the ODE or nonlinear equations system using the BzzMath library.
A comprehensive and example oriented text for the study of chemical process design and simulation Chemical Process Design and Simulation is an accessible guide that offers information on the most important principles of chemical engineering design and includes illustrative examples of their application that uses simulation software. A comprehensive and practical resource, the text uses both Aspen Plus and Aspen Hysys simulation software. The author describes the basic methodologies for computer aided design and offers a description of the basic steps of process simulation in Aspen Plus and Aspen Hysys. The text reviews the design and simulation of individual simple unit operations that includes a mathematical model of each unit operation such as reactors, separators, and heat exchangers. The author also explores the design of new plants and simulation of existing plants where conventional chemicals and material mixtures with measurable compositions are used. In addition, to aid in comprehension, solutions to examples of real problems are included. The final section covers plant design and simulation of processes using nonconventional components. This important resource: Includes information on the application of both the Aspen Plus and Aspen Hysys software that enables a comparison of the two software systems Combines the basic theoretical principles of chemical process and design with real-world examples Covers both processes with conventional organic chemicals and processes with more complex materials such as solids, oil blends, polymers and electrolytes Presents examples that are solved using a new version of Aspen software, ASPEN One 9 Written for students and academics in the field of process design, Chemical Process Design and Simulation is a practical and accessible guide to the chemical process design and simulation using proven software.
A concise and clear treatment of the fundamentals of fluidization, with a view to its applications in the process and energy industries.