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Written by industry expert, LaRoux Gillespie, this handbook is the most comprehensive book on burr removal and the treatment of edges ever published. Armed with this in-depth guide to deburring technologies, any engineer involved with part manufacturing will quickly discover how to accurately identify and evaluate the most efficient and cost effective deburring option(s) for a specific application. This groundbreaking work details 100 internationally recognized deburring and edge finishing processes you can employ. It also offers you an extensive base of technical information on a vast array of tools, applications and procedures available. From burr prevention in the design phase to actual burr removal on the line, you will be better prepared to deal with burrs and edge defects and also determine what tolerance level is acceptable for quality production standards - before it becomes a shopfloor problem. Learn how to weigh aesthetic and functional justifications across a wide array of mechanical, thermal, chemical, electrical and manual techniques.
Cut at least half a person of wasted effort and make manual deburring work in your facility by identifying the best products and processes for your operation. Written by world-renowned researcher and practitioner LaRoux Gillespie, this 530-page book is a complete inventory of the elements needed to improve your hand-deburring operations. In 34 chapters, it shows you how to calculate true costs, define customer requirements, understand when hand deburring is the right answer, provides a structured look at over 10,000 hand-deburring tools, identifies sources of further immediate help, defines training programs, and ends with a very detailed chapter on how to effectively inspect for burns. It is and easy-to-digest reference designed for the shop supervisor, deburring leadman, and engineer.Inside you will find: Case Studies that highlight real-world issues and solutions Entire chapters devoted to specific deburring tools An emphasis on precision work in small shops Standards and procedures that can be applied immediately Over 300 photos and illustrations of hand deburring Simple cost-analysis checksheets and formulas Ideas for preventing the health, safety, and ergonomic issues that cost you money.
Compiled from the author's 40 years of research and, this detailed handbook provides "how-to" details of all mass finishing/loose abrasive finishing processes that experienced finishers will find as useful as the first-time user. It covers 16 basic mass finishing processes, including vibratory, centrifugal disc, magnetic abrasive, cryogenic, and chemical-assisted processes--offering data and charts based on thousands of measurements to make process selection easier. In addition to providing case histories and a host of practical tips, it also discusses mass finishing economics, edge requirements, surface requirements, side effects, the impact of burr size and part definition, media, and compounds. Whether you're a manufacturing engineer buying a machine for the first time, or a shop foreman, or an experienced user who is looking for ideas for more economical approaches; this is the perfect resource for you! Contains complete coverage of all processes, based on precision finishing requirements and filled with user data rather than sales information. Provides data that enables users to quickly assess the best approaches. Only book of its kind that deals with burrs and precision finishing. Offers coverage of magnetic finishing and cryogenic information not found in any other English language books. Includes an extensive bibliography of world literature on the topic.
The TMEH Desk Edition presents a unique collection of manufacturing information in one convenient source. Contains selected information from TMEH Volumes 1-5--over 1,200 pages of manufacturing information. A total of 50 chapters cover topics such as machining, forming, materials, finishing, coating, quality control, assembly, and management. Intended for daily use by engineers, managers, consultants, and technicians, novice engineers or students.
This handbook focuses on product application principles in the design, development, engineering, and shop floor techniques of deburring, edge contouring, and surface-conditioning methods, systems, and processes highlighting semi-automatic equipment, robotics, automated machinery, and computer-contro
This unique handbook provides total coverage of issues related to countersinking and chamfering holes, including history of their use, design reasons, and basic cutter design. It features "how-to-use" details of the most used tools and techniques and complete information on the subject of countersinking holes of any size, including those over 10 inches in diameter. Its detailed approach to illustrating over 100 different tools designs is unparalleled in technical literature and is sure to be found useful by manufacturing engineers, shop foremen, and experienced users. Provides discussions of all cutter material variations and options, feeds, speeds and coolants, tool holders, and applications--including plastics, metals, wood, composites, ceramics, glass, and dental materials. Discusses side effects of countersinking, including stress risers. Includes optimum applications for specific tool use, gaging countersinks, economics, pressworking countersinks, non-traditional countersinking methods, and references to standards and other published works. Contains case histories, practical tips, and information to make process selection easier.
In many machining operations burrs cannot be avoided. They can affect the functionality and the safe handling of the workpiece in the subsequent processing, and have to be removed by a special deburring process. Toleration of burrs, which are not part of functional edges, depends on their respective shape and size. High inspection effort is necessary to guarantee the workpiece quality. Therefore, the research results on burrs, with a focus on burr analysis and control as well as on cleanability and burr removal based on the presentations held at the conference are valuable for researchers and engineers in manufacturing development.