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At the early project stages of plant construction, cost estimates for projects in the process industry are a prerequisite for gaining a competitive advantage in a global market with increasing commodity prices, engineering and installation costs. This book gives readers a detailed overview of the structure of cost estimates in brownfield and greenfield plant projects and the method of preparing the required accompanying documentation. Using a project example, the book presents a cost estimate with different levels of accuracy. The attachment comprises cost estimation templates and corresponding documents that can also be ordered separately from the publisher as Word and Excel files. • Basics of cost estimation • Cost estimation types, classes and methods • Planning (engineering) • Equipment and material procurement • Installation and construction • Exemplary templates.
least, the author wishes to thank his constantly helpful wife Maggie and his secretary Pat Weimer; the former for her patience, encouragement, and for acting as a sounding-board, and the latter who toiled endlessly, cheerfully, and most competently on the book's preparation. CONTENTS Preface / iii 1. INTRODUCTION / 1 Frequently Used Economic Studies / 2 Basic Economic Subjects / 3 Priorities / 3 Problems / 6 Appendixes / 6 References / 6 2. EQUIPMENT COST ESTIMATING / 8 Manufacturers' Quotations / 8 Estimating Charts / 10 Size Factoring Exponents / 11 Inflation Cost Indexes / 13 Installation Factor / 16 Module Factor / 18 Estimating Accuracy / 19 Estimating Example / 19 References / 21 3. PLANT COST ESTIMATES / 22 Accuracy and Costs of Estimates / 22 Cost Overruns / 25 Plant Cost Estimating Factors / 26 Equipment Installation / 28 Instrumentation / 30 v vi CONTENTS Piping / 30 Insulation / 30 Electrical / 30 Buildings / 32 Environmental Control / 32 Painting, Fire Protection, Safety Miscellaneous / 32 Yard Improvements / 32 Utilities / 32 Land / 33 Construction and Engineering Expense, Contractor's Fee, Contingency / 33 Total Multiplier / 34 Complete Plant Estimating Charts / 34 Cost per Ton of Product / 35 Capital Ratio (Turnover Ratio) / 35 Factoring Exponents / 37 Plant Modifications / 38 Other Components of Total Capital Investment / 38 Off-Site Facilities / 38 Distribution Facilities / 39 Research and Development, Engineering, Licensing / 40 Working Capital / 40
NOTE TO THE READER: All forms and material that were previously on a CD-ROM that accompanied this book have been moved to the following web site: http://booksupport.wiley.com Tested-and-proven techniques for quick, accurate estimates Here is the first manual that guides engineers, planners, and contractors through the process of estimating the cost of building water treatment facilities. Based on more than eighty years of the two authors' collective experience, the Cost Estimating Manual for Water Treatment Facilities not only enables you to arrive at a dependable estimate, it shows you how to do it quickly with a minimum of information and supporting data. In order to ensure reliability, the authors have compiled and analyzed the results from their own construction cost estimates for more than 500 projects as well as the results from many other engineers and contractors. The manual identifies forty-three treatment processes, nine types of water treatment plants, plus five additional types of advanced water treatment plants. The authors then demonstrate how to calculate costs for each element, accounting for needed mark-ups and allowances in order to arrive at the total plant construction cost. To help you make your own estimates, the manual provides: Examples of cost estimates for different water treatment processes Historical data from several public agencies Sample tables for 10 mgd and 100 mgd product water flow rates for each type of treatment plant Website access with Excel spreadsheets that enable you to perform estimates using your own data Now that the Cost Estimating Manual for Water Treatment Facilities is available, you no longer have to rely on hunches and anecdotal information; you have a proven, scientific method that leads to reliable estimates.
Desalination Project Cost Estimating and Management examines the key issues associated with the estimation of costs for desalination plants. It covers all aspects of desalination project cost estimating and management: direct and indirect capital costs, fixed and variable operation and maintenance costs, and total costs for water production. In addition, it provides a detailed overview of the factors that influence project costs and discusses the technological and project delivery methods to control and optimize project costs. The book includes cost curves for the most commonly used seawater desalination facilities and numeric examples illustrating how to prepare a budgetary cost estimate for a typical desalination project. Features: •Presents a comprehensive engineering overview of key issues associated with desalination project cost estimating. •Includes cost curves which can be used for budgetary level estimates of capital, and operation and maintenance (O&M) expenditures. •Contains easy to use cost-estimating rules of thumb derived from actual desalination projects. •Includes several numeric examples illustrating the cost estimating process.
An immense treasure trove containing hundreds of equipment symptoms, arranged so as to allow swift identification and elimination of the causes. These rules of thumb are the result of preserving and structuring the immense knowledge of experienced engineers collected and compiled by the author - an experienced engineer himself - into an invaluable book that helps younger engineers find their way from symptoms to causes. This sourcebook is unrivalled in its depth and breadth of coverage, listing five important aspects for each piece of equipment: * area of application * sizing guidelines * capital cost including difficult-to-find installation factors * principles of good practice, and * good approaches to troubleshooting. Extensive cross-referencing takes into account that some items of equipment are used for many different purposes, and covers not only the most familiar types, but special care has been taken to also include less common ones. Consistent terminology and SI units are used throughout the book, while a detailed index quickly and reliably directs readers, thus aiding engineers in their everyday work at chemical plants: from keywords to solutions in a matter of minutes.
This pamphlet is an introduction to planning. It introduces you to the manner in which a planner approaches, analyzes and solves a problem. It begins with planning fundamentals, and proceeds step by step through a six step planning process. After the last step, some situations are identified in which planning can help you make decisions. A suggested list of sources for additional information completes the pamphlet.
THE MOST TRUSTED AND UP-TO-DATE WATER TREATMENT PLANT DESIGN REFERENCE Thoroughly revised to cover the latest standards, technologies, regulations, and sustainability practices, Water Treatment Plant Design, Fifth Edition, offers comprehensive guidance on modernizing existing water treatment facilities and planning new ones. This authoritative resource discusses the organization and execution of a water treatment plant project--from planning and permitting through design, construction, and start-up. A joint publication of the American Water Works Association (AWWA) and the American Society of Civil Engineers (ASCE), this defi nitive guide contains contributions from renowned international experts. COVERAGE INCLUDES: Sustainability Master planning and treatment process selection Design and construction Intake facilities Aeration and air stripping Mixing, coagulation, and flocculation Clarification Slow sand and diatomaceous earth filtration Oxidation and disinfection Ultraviolet disinfection Precipitative softening Membrane processes Activated carbon adsorption Biological processes Process residuals Pilot plant design and construction Chemical systems Hydraulics Site selection and plant arrangement Environmental impacts and project permitting Architectural design HVAC, plumbing, and air supply systems Structural design Process instrumentation and controls Electrical systems Design reliability features Operations and maintenance considerations during plant design Staff training and plant start-up Water system security and preparedness Construction cost estimating
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors